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Home >> Mercedes Benz >> 2016 >> C350e >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 205 Chassis >> Testing & Repair >> Remove/Install Expansion Reservoir - AR20.30-P-4950LW

Remove/Install Expansion Reservoir - AR20.30-P-4950LW

Engine 264, 274.9, 276.8, 642, 651, 654, 656 in model 253 

Engine 264, 274.9, 276.8, 651, 654 in model 205 

G12935376Courtesy of MERCEDES-BENZ USA

Shown on engine 651 in model 205 (except 205.012/212) 

Shown on engine 654 in model 205 

G12935377Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on coolant   AH20.00-N-2080-01A 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVINGINSTALLING Remove/install     
1 Release and disconnect electrical connector from DPF differential pressure sensor (B28/8). Engine 654 in model 205 except code 926 (Low emission EURO4)
Engine 654, 656 in model 253 except code 926 (Low emission EURO4)
except code 9O1 (Fuel cell pre-installation)
 
2 Remove heat shield (8) from expansion reservoir (2). Engine 654 in model 205 Engine 654, 656 in model 253  
3 Carefully unscrew cap (1).    
4 Suction off coolant from the expansion reservoir (2) and capture coolant in a suitable container. SPECIAL TOOL Hand pump Fig 1
5 Remove bleed line (3) from expansion reservoir (2).   AR20.20-P-7441-01RQ 
6 Unclip expansion reservoir (2) from rubber guides (4) and front guide.    
7 Remove electric lines (5) from expansion reservoir (2).    
8 Release and disconnect electrical connector (7).    
9 Remove coolant hose (6) from expansion reservoir (2) and seal openings using suitable protective covers.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Set of protective caps Fig 2
10 Remove expansion reservoir (2).    
INSPECT Check     
11 Check rubber guides (4) for wear and damage. If damage or wear are present,

replace rubber guides (4).
 
12 Install in the reverse order.    
13 Check engine cooling system for leak tightness.   AR20.00-P-1010LW 
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G12935378Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Set Of Protective Caps (001 589 00 91 00)
G12935379Courtesy of MERCEDES-BENZ USA