Remove/install front engine mount and/or engine support - AR22.10-P-1260LWA
Engine 274.9 in model 205
MODIFICATION NOTES
| 1.4.15 | Perform enable for the high voltage on-board electrical system, added. | Operation step 2 | |
| 1.4.15 | Drain coolant, added. | Operation step 5 | |
| 1.4.15 | Lower vehicle, added. | Operation step 7 | |
| 1.4.15 | Detach coolant hose to heater cooler at bulkhead. added. | Operation step 9 | |
| 1.4.15 | Raise vehicle, added. | Operation step 11 | |
| 1.4.15 | Remove A/C compressor electrical line bracket, added. | Operation step 18 |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Note on high-voltage battery | AH54.10-P-0006-01MEV | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Detach ground line from battery | AR54.10-P-0003LW | |
| Notes on battery | AH54.10-P-0001-01A | ||
| 2 | Perform enable for the high voltage on-board electrical system | Engine 274.9 in model 205.047/147/247 | AR54.10-P-1150LW |
| 3 | Remove engine air intake duct upstream of air filter | ||
| 4 | Remove lower engine compartment paneling | AR61.20-P-1105LW | |
| 5 | Drain off coolant | AR20.00-P-1142LW | |
| 6 | Disconnect exhaust system between CAT and disconnect flexible pipe | AR49.10-P-7100LWA | |
| 7 | Lower vehicle | ||
| 8 | Remove screw/bolt (1) | *BA22.10-P-1001-03E | |
| 9 | Detach coolant hose to heater cooler at bulkhead | AR20.20-P-7441-01RQ | |
| 10 | Mount engine hoist and raise engine | AR33.10-P-0105LW | |
| 11 | Raise vehicle | ||
| 12 | Remove screw/bolts (5) and remove engine mount (2) downwards | *BA22.10-P-1002-03E | |
| 13 | Unclip electrical line for oxygen sensor on heat shield (6) | Engine 274.9 in model 205 (except 205.047/147/247) When removing the right engine support (3) |
|
| 14 | Remove screw/bolts (7) and heat shield (6) | When removing the right engine support (3) | |
| *BA22.10-P-1003-02A | |||
| 15 | Unclip electrical line on engine support (3) | Engine 274.9 in model 205 (except 205.047/147/247) When removing the right engine support (3) |
|
| 16 | Remove poly-V belt | When removing the left engine support (3) | |
| Engine 274.9 in model 205 (except 205.047/147/247) | AR13.20-P-0001MRA | ||
| 17 | Disconnect steering coupling at the steering shaft | When removing the left engine support (3) | |
| Model 205.0 (except 205.047), 205.2 (except 205.247) with engine 274.9 except code 700 (Technology Local Content China) |
AR46.10-P-8000-01LW | ||
| Fig 2 | |||
| 18 | Remove refrigerant compressor electrical line holder | Engine 274.9 in model 205.047/147/247 When removing the left engine support (3) | |
| 19 | Detach A/C compressor and place with attached refrigerant lines to one side and secure against falling down | When removing the left engine support (3) | |
| *BA83.55-P-1001-01M | |||
| 20 | Remove screw/bolts (4) and remove engine support (3) downwards | *BA22.10-P-1001-02A | |
| 21 | Install in the reverse order |
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Engine 274 | ||
|---|---|---|---|---|
| BA22.10-P-1001-02A | Screw/bolt, engine support to crankcase | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 90 | ||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 205 with engine 274, 276, 626, 651 | |||
|---|---|---|---|---|---|
| BA22.10-P-1001-03E | Bolt, front engine mount to engine support | M10 | Nm | 50 | |
| M12 | Stage 1 | Nm | - | ||
| Stage 2 | ∠° | - | |||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 205 with engine 274, 276, 626, 651 | ||
|---|---|---|---|---|
| BA22.10-P-1002-03E | Bolt, front engine mount to front axle carrier | M8 | Nm | 30 |
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Engine 274 | |
|---|---|---|---|
| BA22.10-P-1003-02A | Screw/bolt, heat shield to engine support | Nm | 10 |
REFRIGERANT COMPRESSOR
| Number | Designation | Engine 274 | |
|---|---|---|---|
| BA83.55-P-1001-01M | Bolt, refrigerant compressor to timing case/crankcase/engine support | Nm | 20 |