Remove/Install Charge Air Hoses - Ar09.41-D-8619WE
Engine 651 in model 906
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Remove | - | - | |
| 1 | Detach charge air hose (1) at ATL (3) | - | AR09.41-D-1311-01WE |
| 2 | Close off the connection fitting on ATL (3) with a protective cover | Fig 1 | |
| 3 | Lift vehicle on vehicle lift | - | AR00.60-D-1000H |
| 4 | Detach charge air hoses (1a, 1b) on charge air cooler (2) | - | AR09.41-D-1311-01WE |
| 5 | Detach charge air hose (1) on charge air line (4) | - | AR09.41-D-1311-01WE |
| 6 | Close off the connection fitting on charge air cooler (2) and charge air lines (4) with protective covers | Fig 1 | |
| Install | - | - | |
| 7 | Install new sealing rings for charge air hoses (1a, 1b) | Assembly cleaner | AR09.41-D-8619-01WE *BR00.45-Z-1028-04A |
| 8 | Remove protective cover from the connection fitting at charge air cooler (2) and charge air line (4) | - | - |
| 9 | Clean the connection fitting at charge air cooler (2) and charge air line (4) | Assembly cleaner |
*BR00.45-Z-1028-04A |
| 10 | Mount charge air hose (1) on charge air line (4) | Do not apply any oil, grease or other lubricant. The charge air hose (1b) can slip on the connection fitting otherwise. |
AR09.41-D-1311-01WE |
| 11 | Mount charge air hoses (1a, 1b) on charge air cooler (2) | Do not apply any oil, grease or other lubricant. The charge air hoses (1a, 1b) can slip on the connection fitting otherwise. |
AR09.41-D-1311-01WE |
| 12 | Remove protective cover from connection fitting on ATL (3) | - | - |
| 13 | Clean the connection fitting on ATL (3) | Assembly cleaner | *BR00.45-Z-1028-04A |
| 14 | Mount charge air hose (1) on ATL (3) | Do not apply any oil, grease or other lubricant. The charge air hose (1b) can slip on the connection fitting otherwise. |
AR09.41-D-1311-01WE |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 15 | Perform an engine test run and check charge air hoses (1a, 1b) on the connections for leak tightness | - | - |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |