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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Pneumatic System -- 906 Chassis >> Testing & Repair >> Remove/Install TELMA Retarder Rotor - Ar43.40-D-1600C

Remove/Install TELMA Retarder Rotor - Ar43.40-D-1600C

MODEL 906 with CODE (PB2) Mastercode retarder VMC 

G10887673Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Lift/jack up vehicle   AR00.60-D-1000H
2 Detach corresponding drive shaft of rotor (5) to be set on retarder and fix in place using cable ties IMPORTANT Mark installation position of front propeller shaft relative to rear drive shaft and retarder. The universal joints of the drive shafts must not be offset to each other, but rather they must be synchronously installed.
INSTALLATION IMPORTANT Install new nuts.
 
    TORQUE SPECIFICATION *BA41.10-N-1013-01B 
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
3 Bend up retainer (1) INSTALLATION IMPORTANT Secure bolt (2) with retainer (1).  
4 Remove bolt (2) and retainer (1) INSTALLATION IMPORTANT Install new retainer (1).  
TORQUE SPECIFICATION *BA43.40-N-1008-01C 
5 Remove disk spring (3) and pressure plate (4)    
6 Remove rotor (5) from rotor shaft IMPORTANT Mark installation position of rotor (5) relative to rotor (5) on opposite side.
INSTALLATION IMPORTANT Observe identification of rotor (5) relative to rotor (5) on opposite side.
 
7 Install in the reverse order    
8 Adjust gap   AR43.40-D-1400C 
PROPELLER SHAFT

Number Designation Model 906 without code ZG1/ZG2/ZG3/ZG4
BA41.10-N-1013-01B Nut, drive shaft to retarder M10X1 Stage 1 Nm 15
Stage 2 ∠° 90
RETARDER

Number Designation Model 906 with code PB2
BA43.40-N-1008-01C Bolt, rotor to rotor shaft M12X1.5 Nm 50