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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Pneumatic System -- 906 Chassis >> Testing & Repair >> Remove/Install Brake Booster - Ar43.10-D-0350H

Remove/Install Brake Booster - Ar43.10-D-0350H

MODEL 906 

G10887657Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove brake master cylinder   AR42.10-D-0300H
2 Disconnect vacuum line (2) from brake booster (1)    
3 Remove locking cotter pin (3)    
4 Remove brake pedal fastening bolt (4) from master brake cylinder push rod INSTALLATION IMPORTANT Grease brake pedal r fastening bolt (4) at the push rod of the master brake cylinder.  
Molykote 44 Light silicone grease *BR00.45-Z-1019-06A 
5 Unscrew nuts (5). TORQUE SPECIFICATION Nut of brake booster to pedal bearing bracket *BA43.10-N-1001-01A 
SPECIAL TOOL Torque wrench Fig 1
6 Remove brake booster (1) INSTALLATION IMPORTANT Install new gasket  
7 Install in the reverse order    
8 Bleed brake system   AR42.10-D-0010H
INSPECT Check     
9 Inspect braking system for proper operation and leaks    
PNEUMATIC BRAKE BOOSTER

Number Designation Model 906
BA43.10-N-1001-01A Nut of brake booster to pedal bearing bracket Nm 23
Fig 1: Torque Wrench (001 589 72 21 00)
G10887658Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1019-06A ABS sensor grease A 000 989 62 51 10