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Remove/install headliner - AR68.30-P-4300SG

MODEL 461 with CODE (ZS4) Special protection version FB4 with CODE (ZS6) Special protection version FB6 with CODE (ZS7) Special protection version FB7 

Fig 1: Identifying Headliner Components (1 Of 6)
G07877154Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Headliner Components (2 Of 6)
G07877155Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Headliner Components (3 Of 6)
G07877156Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Headliner Components (4 Of 6)
G07877157Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Headliner Components (5 Of 6)
G07877158Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Headliner Components (6 Of 6)
G07877159Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove right front seat with console   AR91.10-P-3300GL
2.1 Remove right rear seat Perform only on vehicles with code (ZS6) Special protection version FB6 or code (ZS7) Special protection version FB7, with individual seat. AR91.12-P-1000SG
2.2 Remove rear seat bench Perform only on vehicles with rear bench seat AR91.12-P-1700GV
3 Remove inside rearview mirror    
4 Remove front and rear interior lamp (1)    
5 Remove bolt (2) IMPORTANTInstallation:  If present, use new microencapsulated splinter protection bolts (2). If required, secure bolts (2) with quick-acting adhesive.  
TORQUE SPECIFICATION *BA68.30-P-1016-01B 
Loctite 243 *BR00.45-Z-1033-02B 
6 Remove bolt (3)    
7 Remove mirror holder (4)    
8 Remove sun visors (5)    
9 Remove bearings (5) for sun visors    
10 Remove grab handles (6) IMPORTANT For this purpose, carefully pull back covers and unscrew bolts.  
11 Remove door sill coverings (7) on left and right side IMPORTANT The door sill coverings (7) are fastened with double-sided adhesive tape, danger of breakage.  
IMPORTANTInstallation:  Replace double-sided adhesive tape. *BR00.45-Z-1085-02A 
12 Remove side window paneling (8) on left and right IMPORTANT The side window panelings (8) are screwed and fastened with a glued connection; loosen carefully, danger of breakage.  
IMPORTANTInstallation:  Replace double-sided adhesive tape. *BR00.45-Z-1085-02A 
13 Remove rails (12) IMPORTANT The rails (12) are screwed and fastened with a glued connection; loosen carefully, danger of breakage.  
IMPORTANTInstallation:  Replace double-sided adhesive tape. *BR00.45-Z-1085-02A 
14 Remove covers (13)    
15 Remove left rear dome lamp (E15/8) and right rear dome lamp (E15/9)    
16 Disconnect reading lamp/dome lamp connector (X31)    
17 Remove front seat belt guide bracket (9) from left and right belt height adjuster IMPORTANT For this purpose, unscrew cover from front set belt guide brackets (9)  
TORQUE SPECIFICATION *BA91.40-P-1002-01C 
18 Remove B-pillar paneling (10) on left and right side. IMPORTANT The B-pillar panelings (10) are bolted and fastened with double-sided adhesive tape. Carefully loosen glued connection; danger of breakage!  
IMPORTANTInstallation:  Replace double-sided adhesive tape. *BR00.45-Z-1085-02A 
19 Remove seat belt guide bracket for C-pillar from belt height adjusters IMPORTANT For this purpose, unclip bolt cover and unscrew bolt below.  
TORQUE SPECIFICATION *BA91.40-P-1005-01C 
20 Unclip bolt cover (14) from B-pillar paneling (11) and unscrew bolt below. IMPORTANT If required, use new micro-encapsulated bolts. If required, secure bolts with quick-acting adhesive.  
TORQUE SPECIFICATION *BA68.30-P-1016-01B 
Loctite 243 *BR00.45-Z-1033-02B 
21 Remove C-pillar paneling (11) on left and right side. IMPORTANT The C-pillar panelings (11) are bolted and fastened with double-sided adhesive tape. Carefully loosen glued connection; danger of breakage!  
IMPORTANTInstallation:  Replace double-sided adhesive tape. *BR00.45-Z-1085-02A 
22 Remove right stowage compartment IMPORTANT Perform only on vehicles with stowage compartment at rear AR68.72-P-0010SG 
23 Remove mounting strips (15) from headliner.    
24 Remove bolts from B-pillar headliner (16) IMPORTANTInstallation:  If present, use new micro-encapsulated bolts for B-pillar paneling (16). If required, secure bolts for B-pillar headliner (16) with quick-acting adhesive.  
TORQUE SPECIFICATION *BA68.30-P-1016-01B 
Loctite 243 *BR00.45-Z-1033-02B 
25 Remove bolts from C-pillar roof paneling (17) IMPORTANTInstallation:  If present, use new micro-encapsulated bolts for C-pillar paneling (17). If required, secure bolts for C-pillar headliner (17) with quick-acting adhesive.  
TORQUE SPECIFICATION *BA68.30-P-1016-01B 
Loctite 243 *BR00.45-Z-1033-02B 
26 Remove bolts from side wall headliner (18) IMPORTANTInstallation:  If present, use new micro-encapsulated bolts for side wall headliner (18). If required, secure bolts for side wall on headliner (18) with quick-acting adhesive.  
TORQUE SPECIFICATION *BA68.30-P-1016-01B 
Loctite 243 *BR00.45-Z-1033-02B 
27 Carefully loosen headliner from roof IMPORTANT Headliner is fastened to roof with Velcro strip
IMPORTANTInstallation:  Align headliner with bolts for B-pillar headliner (16), bolts for C-pillar headliner (17) and bolts for side wall headliner (18) and fasten, then position Velcro fastening.
 
28 Remove headliner IMPORTANT For this purpose, position headliner at an angle and remove through liftgate opening Unhook door check strap from left door so that the door can be opened wider.  
29 Install in the reverse order    
TRIMS, ORNAMENTAL FRAMES

Number Designation Model 461.332/333/334 with code ZS4 or code ZS6 or code ZS7
BA68.30-P-1016-01B Screw, headliner Nm 15
SEAT BELTS/EMERGENCY TENSIONING RETRACTORS

Number Designation Model 461
BA91.40-P-1002-01C Screw/nut on front seat belt guide bracket Nm 35
BA91.40-P-1005-01C Unscrew bolt/nut from rear seat belt guide bracket Nm 35
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1085-02A Double-sided adhesive tape For bonding trim parts (transparent) (Width: 6 mm) ACS Armoured Car Systems GmbH
Industriestr. 13
86551 Aichach
Germany
Tel. +49-8251-8926-0
Fax +49-8251-8926-40
www.acs-armcar.com
BR00.45-Z-1033-02B Loctite 243 A 613 989 09 71