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Home >> Mercedes Benz >> 2015 >> C300 Base >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Electrical System - Engine - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install alternator >> Remove/install alternator - AR15.40-P-5032MMV

Remove/install alternator - AR15.40-P-5032MMV

ENGINE 276.8 in MODEL 205 

Fig 1: Identifying Alternator Remove/Install Components
G10132707DANGERREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONREFER TO SHOP-MADE TOOLSCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
REMOVINGINSTALLING Remove/install     
1 Secure vehicle on vehicle lift   AR00.60-P-0100CW
2 Detach ground line from battery   AR54.10-P-0003LW
3 Remove engine compartment paneling   AR61.20-P-1105LW
4 Drain off coolant   AR20.00-P-1142LW
5 Remove right charge air pipe   AR09.41-P-8620MMV
6 Remove poly-V belt from alternator (G2)   AR13.20-P-0001MMV
7 Detach circuit 30 wiring harness and electrical line (1) on alternator (G2)   AR15.40-P-5032-01MMV
TORQUE SPECIFICATION Nut, circuit B+ to alternator *BA15.40-P-1002-01F 
8 Remove screw/bolts (3), remove bracket (4) and place alternator (G2) to the side TORQUE SPECIFICATION Bolt, alternator to timing case *BA15.40-P-1001-01F 
9 Remove boost pressure control pressure transducer   AR07.17-P-7002MMV
10 Place lines to the boost pressure control pressure transducer to one side    
11 Remove low-temperature circuit expansion reservoir with carrier   AR09.41-P-0002MMV
12 Remove fan   AR20.40-P-5050LWB
13 Unscrew screw/bolt, coolant return line on the left of ATL at oil filter housing   AR20.20-P-7440MMV
14 Remove screw/bolt, coolant return line on the right of ATL at charge air pipe on the right   AR20.20-P-7440MMV
15 Detach coolant hose from ATL coolant return line connection to expansion reservoir   AR20.20-P-7441-01RQ
16 Protect cooler with guard plate against damage    
REFER TO SHOP-MADE TOOLS     WF58.50-P-0110-01A
17 Carefully remove alternator (G2) upwards    
18 Install in the reverse order    
ALTERNATOR

Number Designation ENGINE 276
BA15.40-P-1001-01F Bolt, alternator to timing case Nm 20
ALTERNATOR

Number Designation ENGINE 276
BA15.40-P-1002-01F Nut, circuit B+ to alternator Nm 15