Replace complete front end assembly together with reinforcement - AR62.30-P-1570LF
MODEL 217, 222
MODIFICATION NOTES
| 26.5.14 | Bolt, impact absorber to longitudinal member | BA62.30-P-1002-01G |
Shown on MODEL 222
Fig 1: Front Center Reinforcement, Bolts, Bumper Bracket, Support, Impact Absorber, Outer And Front Crossmember - Shown On Model 222
Shown on MODEL 222
Shown on MODEL 222 on right side of vehicle
Shown on MODEL 222
Shown on MODEL 222 on right side of vehicle
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Remove all detachable parts in repair area | ||
| 2 | Unscrew bolts (1.1) on center reinforcement (1) | ||
| 3 | Unscrew bolts (1.2) from center reinforcement (1) | Mark adjustment depth of bolts (1.2) before removal and adjust when installing bolts (1.2). |
|
| 4 | Unscrew bolts (1.3) and remove center front reinforcement (1) | ||
| 5 | Unscrew bolts (2.1, 2.2, 2.3, 2.4) on left or right outer reinforcements (2) and remove left or right outer reinforcements (2) | ||
| 6 | Unscrew bolts (3.1) and remove front crossmember (3) | *BA62.30-P-1001-01G | |
| 7 | Unscrew bolts (7.1) on left and right impact absorber (7) and remove left and right impact absorber (7) | *BA62.30-P-1002-01G | |
| 8 | Unscrew bolts (5.1) and remove bumper mounts (5) | ||
| 9 | Unscrew bolts (6.1) and remove supports (6) | ||
| 10 | Install in the reverse order | ||
| 11 | Apply wax preservation to connections on body | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| 000 588 01 72 00 Sealing and corrosion protection gun | WS97.00-N-0002B | ||
| Cavity preservation, solvent-free (1 l container) | *BR00.45-Z-1003-05A |
CROSSMEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 217 | Model 222 | ||
|---|---|---|---|---|---|
| BA62.30-P-1001-01G | Bolt, impact absorber to cross member | M12 | Nm | 140 | 140 |
CROSSMEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 217 | Model 222 | |||
|---|---|---|---|---|---|---|
| BA62.30-P-1002-01G | Bolt, impact absorber to longitudinal member | M12 | Stage 1 | Nm | 100 | 100 |
| Stage 2 | ∠° | 100 | 100 | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |