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Home >> Mercedes Benz >> 2014 >> S63 AMG >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall - 222 Chassis >> Testing & Repair >> Replace complete front end assembly together with reinforcement - AR62.30-P-1570LF

Replace complete front end assembly together with reinforcement - AR62.30-P-1570LF

MODEL 217, 222 

MODIFICATION NOTES

26.5.14 Bolt, impact absorber to longitudinal member   BA62.30-P-1002-01G

Shown on MODEL 222 

Fig 1: Front Center Reinforcement, Bolts, Bumper Bracket, Support, Impact Absorber, Outer And Front Crossmember - Shown On Model 222
G11132766Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 

Fig 2: Front Center Reinforcement, Screw And Bolt - Shown On Model 222
G11132767Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 on right side of vehicle 

Fig 3: Outer Reinforcements, Screw And Bolts - Shown On Model 222
G11132768Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 

Fig 4: Front Crossmember, Screw, Bumper Bracket, Support And Bolts - Shown On Model 222
G11132769Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 on right side of vehicle 

Fig 5: Impact Absorber And Bolts - Shown On Model 222
G11132770Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES General information on crack diagnosis of aluminum parts   AH60.00-P-0014-01N
NOTES General information on body repair   AH60.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove all detachable parts in repair area INSTALLATION IMPORTANT Install detachable parts in repair area only after apply wax.  
2 Unscrew bolts (1.1) on center reinforcement (1)    
3 Unscrew bolts (1.2) from center reinforcement (1) IMPORTANT Model 217
Mark adjustment depth of bolts (1.2) before removal and adjust when installing bolts (1.2).
 
4 Unscrew bolts (1.3) and remove center front reinforcement (1)    
5 Unscrew bolts (2.1, 2.2, 2.3, 2.4) on left or right outer reinforcements (2) and remove left or right outer reinforcements (2)    
6 Unscrew bolts (3.1) and remove front crossmember (3) INSTALLATION IMPORTANT Align sleeves in front crossmember (3) before inserting bolts (3.1).
TORQUE SPECIFICATION Bolt, impact absorber to cross member
*BA62.30-P-1001-01G 
7 Unscrew bolts (7.1) on left and right impact absorber (7) and remove left and right impact absorber (7) INSTALLATION IMPORTANT Position bolts (7.1) and push impact absorber (7) with front crossmember (3) straight toward rear until impact absorber (7) is flush with upper and lower bolts (7.1).
TORQUE SPECIFICATION Bolt, impact absorber to longitudinal member
*BA62.30-P-1002-01G 
8 Unscrew bolts (5.1) and remove bumper mounts (5)    
9 Unscrew bolts (6.1) and remove supports (6)    
10 Install in the reverse order    
11 Apply wax preservation to connections on body    
NOTES Notes on cavity preservation   AH97.20-P-0001-01B
REFER TO SPECIAL TOOLS 000 588 01 72 00 Sealing and corrosion protection gun   WS97.00-N-0002B
    Cavity preservation, solvent-free (1 l container) *BR00.45-Z-1003-05A 
CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 217 Model 222
BA62.30-P-1001-01G Bolt, impact absorber to cross member M12 Nm 140 140
CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 217 Model 222
BA62.30-P-1002-01G Bolt, impact absorber to longitudinal member M12 Stage 1 Nm 100 100
Stage 2 ∠° 100 100
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05