Remove/install hood hinge - AR88.40-P-3060GZ
MODEL 164, 166
Shown on model 164
Shown on model 166.0 with CODE U60 (pedestrian protection)
| Remove/install | |||
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of injury from fingers being pinched or jammed when working on gas struts under pressure | Only remove and install pneumatic springs when they are not under tension and when the components are properly secured. | AS00.00-Z-0012-01A | |
| 1 | Open engine hood and raise to vertical position | MODEL 164 | AR88.40-P-1000GZ |
| MODEL 166 | AR88.40-P-1000GQ | ||
| 2 | Remove cable ties (1) | MODEL 164 |
|
| 3 | Remove cover above suspension strut tower | MODEL 166 | |
| 4 | Mark installation position of engine hood hinges (4) on engine hood and on body | ||
| 5 | Remove gas-operated strut for hood | MODEL 164 | AR88.40-P-3010GZ |
| MODEL 166 | AR88.40-P-3010GQ | ||
| 6 | Unscrew bolts, nut (2) | ||
MODEL 166 |
*BA91.60-P-1001-02A | ||
MODEL 164 |
*BA88.40-P-1001-01K | ||
MODEL 166 |
*BA88.40-P-1005-01K | ||
| 7 | Lay down engine hood | Lay engine hood down on suitable subsurface with aid of second person. To prevent damaging hood, fender and radiator grille. |
|
| 8 | Remove bolt (3) | *BA88.40-P-1002-01K | |
| 9 | Remove engine hood hinges (4) | ||
| 10 | Install in the reverse order | ||
| 11 | Adjust engine hood | AR88.40-P-3020GZ | |
| MODEL 164 | AR60.00-P-0700-01GZ | ||
| MODEL 166 ↓ |
AR60.00-P-0700-01GQ | ||
| MODEL 164 | *BE60.00-P-1001-01P | ||
| MODEL 164 | *BE60.00-P-1003-01P | ||
| MODEL 164 | *BE60.00-P-1004-01P | ||
| MODEL 166 | *BE60.00-P-1001-01Z | ||
↓ |
Figure | ||
| 12 | Remove paint damage on bolts (2, 3), inner engine hood and upper longitudinal member with touch-up paint pen |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 164.1 | MODEL 164.8 | |||
|---|---|---|---|---|---|---|
| *BE60.00-P-1003-01P | Gap dimension | Door sill molding to front door | Dimension "G" | mm | 6 (±1) | 6, 0 (±1, 0) |
| Rear door to rear fender | Dimension "H" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| Front door to A-pillar | Dimension "I" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| Fender to side headlamps | Dimension "J" | mm | 4 (±1) | 4, 0 (±1, 0) | ||
| Engine hood to front grille | Dimension "K" | mm | 6 (±1, 5) | 6, 0 (±1, 0) | ||
| AR60.00-P-0700-01G Z | AR60.00-P-0700-01G Z | |||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 164.1 | MODEL 164.8 | |||
|---|---|---|---|---|---|---|
| *BE60.00-P-1001-01P | Gap dimension | Front fender to A-pillar | Dimension "A" | mm | 4, 5 (±0, 5) | 3, 5 (±1, 0) |
| Fuel filler flap | Dimension "A1" | mm | 3 (±0, 5) | 3, 0 (±0, 5) | ||
| Fender to engine hood | Dimension "B" | mm | 3, 5 (±0, 5) | 3, 5 (±1, 0) | ||
| Rear door to side roof frame | Dimension "B1" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| Front fender to front door | Dimension "C" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| AR60.00-P-0700-01G Z | AR60.00-P-0700-01G Z | |||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 164.1 | MODEL 164.8 | |||
|---|---|---|---|---|---|---|
| *BE60.00-P-1004-01P | Gap dimension | Rear door to C-pillar | Dimension "L" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) |
| Engine hood to headlamp | Dimension "M" | mm | 4 (±1) | 4, 0 (±1, 0) | ||
| Bumper to headlamp | Dimension "N" | mm | 4 (±1) | 4, 0 (±1, 0) | ||
| Front grille to bumper | Dimension "O" | mm | 6 (±1, 5) | - | ||
| Taillamp to rear-end door | Dimension "P" | mm | 5 (±0, 5) | 5, 0(±1, 0) | ||
| AR60.00-P-0700-01G Z | AR60.00-P-0700-01G Z | |||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 166 | |||
|---|---|---|---|---|---|
| *BE60.00-P-1001-01Z | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3, 8 (±1) |
| Engine hood to headlamp | Dimension "B" | mm | 3, 9 (±1) | ||
| Engine hood to bumper | Dimension "C" | mm | 5, 4 (±1, 5) | ||
| Fender to A-pillar | Dimension "D" | mm | 3, 5 (±1) | ||
| Front door to fender | Dimension "E" | mm | 4, 3 (±0, 7) | ||
| Front door to rear door | Dimension "F" | mm | 4, 8 (±0, 7) | ||
| Rear door to rear fender | Dimension "I" | mm | 4, 3 (±0, 7) | ||
ENGINE HOOD
| Number | Designation | MODEL 166 | |
|---|---|---|---|
| *BA88.40-P-1005-01K | Nut, engine hood hinge to engine hood | Nm | 20 |
ENGINE HOOD LIFTER
| Number | Designation | MODEL 166 | |
|---|---|---|---|
| *BA91.60-P-1001-02A | Nut/bolt, engine hood lifter to engine hood hinge | Nm | 10 |
ENGINE HOOD
| Number | Designation | MODEL 164.1/8 | MODEL 166 | |
|---|---|---|---|---|
| *BA88.40-P-1002-01K | Screw/bolt, engine hood hinge to body | Nm | 20 | 30 |
ENGINE HOOD
| Number | Designation | MODEL 164.1/8 | |
|---|---|---|---|
| *BA88.40-P-1001-01K | Bolt for engine hood hinge on engine hood | Nm | 20 |