Replace wheel well end section - AR63.20-P-0013G
MODEL 461, 463
| Removing | |||
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| 1 | Remove all detachable body components in area to be repaired. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blanket | Welding protective blanket |
|
| 3 | Remove rear side wall paneling up to window cutout | AR63.10-P-0026G | |
| 4 | Separate wheel well locking lug (1) | AR63.20-P-0013-01G | |
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Figure | |||
| Zinc dust paint suitable for spot welding Round wire brush Wet and dry vacuum cleaner |
*BR00.45-Z-1001-07A | ||
| 5 | Prepare wheel well end section (1) for installation | AR63.20-P-0013-02G | |
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 6 | Install wheel well locking lug (1) and weld in | AR63.20-P-0013-03G | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Wet and dry vacuum cleaner | |||
| 7 | Install rear side wall paneling up to window cutout | AR63.10-P-0026G | |
| 8 | Remove welding protection blanket | ||
| 9 | Clean repair areas | ||
| 10 | Prime area to be repaired using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Passenger car primer filler 283-150 VOC | *BR00.45-Z-1031-07A | ||
| 11 | Perform standard seam sealing after repair | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 12 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 13 | Apply additional cavity preservation | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 14 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1031-07A | Passenger car primer filler 283-150 VOC | Glasurit GmbH |