Remove/install rear side wall paneling up to the window cutout - AR63.10-P-0026G
MODEL 461
MODEL 463 up to model year 2013
| Remove | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| 1 | Remove all detachable parts in repair area | ||
| 2 | Remove filler neck of fuel tank | Model 461 Model 463 up to model year 2013 |
|
| Model 463.243/244/245/246/247/248/250/254/270/271/303/306/309/322/323/332/333/336/340/341, 463.249463.249 up to 8/15/06 up to model year 2013 Model 463.346 up to model year 2013 |
AR47.10-P-7542GR | ||
| Model 463.249 as of 8/16/06 with engine 113.962 up to model year 2013 Plug all connections. |
AR47.10-P-7542GY | ||
| 3 | Remove filler neck of AdBlue® tank | Model 463 with engine 642.886 up to model year 2013 | AR14.40-P-2028GY |
| 4 | Cover all detachable parts remaining in vehicle with welding protection blankets | ||
| 5 | Remove rear side wall paneling inner section up to window cutout | AR63.10-P-0040G | |
| 6 | Separate rear side wall paneling (1) up to window cutout | AR63.10-P-0026-01G | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare rear side wall paneling (1) up to window cutout for installation | AR63.10-P-0026-02G | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install rear side wall paneling (1) up to window cutout and weld in | AR63.10-P-0026-03G | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| 9 | Install rear side wall paneling inner section (1) up to window cutout | Remove/install inner section of rear side wall paneling up to the window cutout | AR63.10-P-0040G |
| 10 | Clean welds and repair flange with rotary wire brush | ||
| 11 | Remove welding protection blankets | ||
| 12 | Clean repair areas | ||
| 13 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Passenger car primer filler 283-150 VOC | *BR00.45-Z-1031-07A | ||
| 14 | Perform standard seam sealing after repair | White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A |
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 15 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 16 | Apply additional cavity preservation | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation, solvent-free (1 l container) | *BR00.45-Z-1003-05A | ||
| 17 | Install filler neck of AdBlue® tank | Model 463 with engine 642.886 up to model year 2013 | AR14.40-P-2028GY |
| 18 | Install filler neck of fuel tank | Model 461 Model 463 up to model year 2013 |
|
| AR47.10-P-7542GR | |||
| Model 463.249 as of 8/16/06 with engine 113.962 up to model year 2013 |
AR47.10-P-7542GY | ||
| 19 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1031-07A | Passenger car primer filler 283-150 VOC | Glasurit GmbH |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |