Remove/install inner section of rear side wall paneling up to the window cutout - AR63.10-P-0040G
MODEL 461
MODEL 463 up to model year 2013/model refinement package 2012
| Removing | |||
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| 1 | Remove all detachable parts in repair area. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets | Welding protective blanket |
|
| 3 | Separate inner section of rear side wall paneling (1) | AR63.10-P-0040-01G | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Figure | |||
| Zinc dust paint suitable for spot welding Body jig saw Round wire brush Wet and dry vacuum cleaner |
*BR00.45-Z-1001-07A | ||
| 4 | Prepare inner section of rear side wall paneling (1) for installation | AR63.10-P-0040-02G | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 5 | Install and weld in inner section of rear side wall paneling (1) | AR63.10-P-0040-03G | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| Rivet | *BR00.45-Z-1001-13A | ||
| Primer spray can with repair kit Wet and dry vacuum cleaner |
*BR00.45-Z-1018-07A | ||
| 6 | Remove welding protection blankets | ||
| 7 | Clean repair areas | ||
| 8 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Passenger car primer filler 283-150 VOC | *BR00.45-Z-1031-07A | ||
| 9 | Perform standard seam sealing after repair | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 10 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 11 | Apply additional cavity preservation | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 12 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1018-07A | Primer spray can with repair kit | A 000 986 32 50 |
| BR00.45-Z-1031-07A | Passenger car primer filler 283-150 VOC | Glasurit GmbH |
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |