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Home >> Mercedes Benz >> 2014 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical Systems - 463 Chassis >> Testing & Repair >> Replace brake hoses - AR42.10-P-0013GG

Replace brake hoses - AR42.10-P-0013GG

MODEL 460, 461 

MODEL 463 (except 463.270/271) up to model year 2013 

Shown here is the brake hose extension on the front axle 

Fig 1: Brake Line, Brake Hose, Clip And Retaining Rubber - Shown On Front Axle
G10780686Courtesy of MERCEDES-BENZ USA

Shown here is the brake hose extension on the rear axle with disk brakes 

Fig 2: Brake Hose And Brake Line - Shown On Rear Axle With Disk Brakes
G10780687Courtesy of MERCEDES-BENZ USA

Shown here is the brake hose extension on the rear axle with drum brakes 

Fig 3: Brake Line, Brake Hose, Retaining Spring And Retaining Rubber - Shown On Rear Axle With Drum Brakes
G10780688Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Raise vehicle with vehicle lift   AR00.60-P-1000G
    IMPORTANT Immediately seal all opened connections with stop plugs, the brake fluid reservoir must not run empty.  
  On front axle     
2 Detach brake lines (5, 6) from brake hose (51) TORQUE SPECIFICATION *BA42.10-P-1001-04B 
    MODEL 460, 461
MODEL 463 (except
463.236/248/270/271/272/273)
up to model year 2013
MODEL 463.236/248 up to model year 2013
with CODE 979 (Special protection version) MODEL 463.236/248
up to model year 2013
without CODE 979 (Special protection version) MODEL 463.272/273
up to model year 2013
 
    TORQUE SPECIFICATION *BA42.10-P-1002-04B 
    MODEL 460
MODEL 461
MODEL 463 (except
463.236/248/270/271/272/273)
up to model year 2013
MODEL 463.236/248 up to model year 2013
with CODE 979 (Special protection version)
MODEL 463.236/248 up to model year 2013
without CODE 979 (Special protection version) MODEL 463.272/273
up to model year 2013
 
    SPECIAL TOOL Box wrench bit Fig 5
    SPECIAL TOOL Torque wrench Fig 4
    SPECIAL TOOL Record plug Fig 6
3 Pry off clamps (52)    
4 Pull brake hose (51) out of rubber holders (53)    
  On rear axle with disk brakes     
5 Detach brake line (2) from brake hose (1) TORQUE SPECIFICATION *BA42.10-P-1001-04B 
    MODEL 460, 461
MODEL 463 (except
463.236/248/270/271/272/273)
up to model year 2013
MODEL 463.236/248 up to model year 2013
with CODE 979 (Special protection version) MODEL 463.236/248
up to model year 2013
without CODE 979 (Special protection version) MODEL 463.272/273
up to model year 2013
 
    SPECIAL TOOL Box wrench bit Fig 5
    SPECIAL TOOL Torque wrench Fig 4
6 Unscrew brake hose (1) from floating brake caliper TORQUE SPECIFICATION *BA42.10-P-1005-04B 
    MODEL 460, 461
MODEL 463 (except
463.236/248/270/271/272/273)
up to model year 2013
MODEL 463.236/248 up to model year 2013
with CODE 979 (Special protection version)
MODEL 463.236/248
up to model year 2013
without CODE 979 (Special protection version)
MODEL 463.272/273
up to model year 2013
 
  On rear axle with drum brakes     
7 Detach upper and lower brake line (3) from brake hose (4) INSTALLATION IMPORTANT Check that the retaining spring (7) is positioned correctly.  
    TORQUE SPECIFICATION *BA42.10-P-1001-04B 
    MODEL 460, 461
MODEL 463 (except
463.236/248/270/271/272/273)
up to model year 2013
MODEL 463.236/248 up to model year 2013
with CODE 979 (Special protection version)
MODEL 463.236/248
up to model year 2013
without CODE 979 (Special protection version)
MODEL 463.272/273
up to model year 2013
 
    REFER TO GENERAL INFORMATION Box wrench bit Fig 5
    Torque wrench Fig 4
8 Pull brake hose (4) out of rubber holders (8)    
9 Install in the reverse order    
10 Bleed brake system MODEL 460, 461 AR42.10-P-0010GG 
    MODEL 463 (except 463.270/271)
up to model year 2013
without CODE 979 (Special protection version)
 
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 460 MODEL 461
BA42.10-P-1001-04B Brake line to brake hose Nm 15 15
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463 (except 463.236/248/270/271/272/273) MODEL 463.236/248 except CODE 979 MODEL 463.236/248 with CODE 979 (Special protection version)
BA42.10-P-1001-04B Brake line to brake hose Nm 15 15
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463.272/273
BA42.10-P-1001-04B Brake line to brake hose Nm 15
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 460 MODEL 461
BA42.10-P-1005-04B Brake hose to rear axle floating caliper Nm - 18
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463 (except 463.236/248/270/271/272/273) MODEL 463.236/248 except CODE 979 MODEL 463.236/248 with CODE 979 (Special protection version)
BA42.10-P-1005-04B Brake hose to rear axle floating caliper Nm 18 18
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463.272/273
BA42.10-P-1005-04B Brake hose to rear axle floating caliper Nm 24
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 460 MODEL 461
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm 18 18
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463 (except 463.236/248/270/271/272/273) MODEL 463.236/248 except CODE 979 MODEL 463.236/248 with CODE 979 (Special protection version)
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm 18 18
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463.272/273
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm 24
Fig 4: Identifying Torque Wrench (001 589 75 21 00)
G10780689Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Box Wrench Bit (000 589 75 03 00)
G07274453Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA