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Home >> Mercedes Benz >> 2014 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical Systems - 463 Chassis >> Testing & Repair >> Bleed brake system >> Bleed brake system - AR42.10-P-0010GG

Bleed brake system - AR42.10-P-0010GG

MODEL 460, 461 

MODEL 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) 

Fig 1: Bleeding Brake System Related Components
G10780684Courtesy of MERCEDES-BENZ USA
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Unscrew cap (5) of brake fluid reservoir (6) and add new brake fluid up to "MAX" marking    
2 Connect filling and bleeding unit on brake fluid reservoir (6) and switch on    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit   WS25.00-P-0016B
IMPORTANT Pay attention to manufacturer's operating instructions.  
3 Remove front wheel-and-tire assemblies    
REFER TO MAINTENANCE     AP40.10-P-4050G
4 Carrying out bleeding operation Model 461.392 AR42.10-P-0010-02SW
    Model 460, 461 (except 461.392) AR42.10-P-0010-02GG
    Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard)
NOTES
It is essential to observe the bleeding sequence specified in the linked description.
Otherwise the brake system may malfunction!
 
    TORQUE SPECIFICATION Model 460, 461 *BA42.10-P-1001-02B 
    Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard) Bleed screw at front axle fixed brake caliper
 
    TORQUE SPECIFICATION Model 460, 461 *BA42.10-P-1001-08A 
    Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard) Bleed screw to rear axle wheel brake cylinder
 
5 Install in the reverse order    
INSPECT Check     
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
6 Press brake pedal several times and check brake system for leaktightness Model 460, 461 AR42.10-P-0100-01A
    Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard)
IMPORTANT Firm resistance should be noticeable at the brake pedal.
 
7 Correct fluid level in brake fluid reservoir (6)    
REFER TO MAINTENANCE     AP42.50-P-4210G 
8 Check function and effectiveness of brake system    
FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 460 Model 461, 463
BA42.10-P-1001-02B Bleed screw at front axle fixed brake caliper Nm 14 14
BRAKE CYLINDER

Number Designation Model 460, 461 Model 463
BA42.10-P-1001-08A Bleed screw to rear axle wheel brake cylinder Nm 14 14