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Checking brake booster - AR43.10-P-0325GW

MODEL 463 as of model year 2013/facelift 2012 

Fig 1: Checking Brake Booster
G10780823Courtesy of MERCEDES-BENZ USA
INSPECT Checking     
1 Connect vacuum tester to brake booster   AR43.10-P-0024-01GW
SPECIAL TOOL Figure
2 Connect pressure tester (051) with connection fitting to brake caliper NOTES Use correct connection fitting (pitch, cone etc.). Otherwise leaks and measurement errors can occur.  
TORQUE SPECIFICATION *BA42.10-P-1001-02B 
Pressure tester
 
 
3 Attach pedal force meter (060) to brake pedal Pedal force meter
 
 
4 Start engine and by opening the throttle produce a vacuum of 0.6 to 0.8 bar IMPORTANT If only a substantially lower vacuum is attained, or if the vacuum immediately falls away, the sealing between the brake booster and the tandem master brake cylinder may be damaged or the check valve in the vacuum line may be defective. The vacuum pump may also be defective.  
5 Apply specified force to the brake pedal and read line pressure   *BE43.10-P-1003-01B 
SPECIAL TOOL Fig 3
6 Detach pedal force meter (060) from brake pedal    
7 Detach pressure tester (051) from test connections IMPORTANT On vehicles without test connections, disconnect the pressure tester (051) with the connection fitting from the brake caliper.  
8 Detach vacuum tester from brake booster    
9 Bleed brake system IMPORTANT Only bleed the brake caliper to which the pressure tester (051) was connected. AR42.10-P-0010GW
PNEUMATIC BRAKE BOOSTER TEST SPECIFICATIONS

Number Designation MODEL 463
BE43.10-P-1003-01B Brake line pressure Intake manifold vacuum 0.6-0.8 bar Force on brake pedal 50N bar 11...21
100N bar 35...45
150N bar 53 to 63
200N bar 81...90
250N bar 98...120
FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 461, 463
BA42.10-P-1001-02B Bleed screw at front axle fixed brake caliper Nm 14
Fig 2: Identifying Vacuum Tester (201 589 13 21 00)
G07694580Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Brake Pedal Jack (000 589 18 31 00)
G10110138Courtesy of MERCEDES-BENZ USA