Remove/install right cylinder head - AR01.30-P-5780MMB
ENGINE 157, 278 in MODEL 216, 221
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | ||
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Remove/install | |||
| 1 | Remove engine with front axle carrier | AR01.10-P-2500MMB | |
| 2 | Remove cylinder head cover | AR01.20-P-5012MMB | |
| 3 | Remove intake manifold | AR09.20-P-1310MMB | |
| 4 | Remove chain tensioner | AR05.10-P-7800MMB | |
| 5 | Remove camshafts (2) | AR05.20-P-6992MM | |
| 6 | Pull out sliding rail screw/bolts (5) out of cylinder head (1) | ||
| Figure | |||
| Figure | |||
| 7 | Detach turbocharger with exhaust manifold at cylinder head (1) | AR09.40-P-6025MMB | |
| 8 | Loosen cylinder head bolts in stages in reverse order of tightening procedure and remove them | AR01.30-P-5800-01MMB | |
The cylinder head bolts must only be loosened for a cooled engine. Stresses can occur in the cylinder head (1) otherwise. |
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| *BA01.30-P-1001-01X | |||
| *BA01.30-P-1002-01X | |||
| 9 | Remove cylinder head (1) from crankcase | ||
| Notes on sealant path for cylinder crankcase | AH01.40-P-1000-08MM | ||
| Cylinder head changed | BT01.30-P-0004-01MM | ||
| Loctite 5970 sealant | *BR00.45-Z-1013-01A | ||
| Figure | |||
| 10 | Install check valve for chain tensioner to cylinder head (1) | When replacing the cylinder head (1). | |
| AR01.30-P-5810MM | |||
| Clean | |||
| 11 | Clean sealing surfaces on cylinder head (1), timing case cover and crankcase | AR01.00-P-0050-01A | |
Do not use any sharp-edged tools or abrasive paper. The sealing surfaces can be damaged otherwise. |
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| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 cleaning spray (150 ml) | *BR00.45-Z-1046-04A | ||
| 12 | Blow out threaded holes for cylinder head bolts in crankcase with compressed air, and clean off any engine oil and coolant | ||
| 13 | Check sealing surfaces on cylinder head (1), timing case cover and crankcase for cracks and unevenness | The cylinder head (1) and crankcase must not be re-worked (surface grinding). The permissible machining tolerances will be exceeded otherwise. |
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| 14 | Install in the reverse order | ||
| 15 | Change engine oil and oil filter element | ||
| ENGINE 157 in MODEL 216, 221 | AP18.00-P-0101EWG | ||
| ENGINE 278 in MODEL 216, 221 | AP18.00-P-0101EL | ||
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 17 | Carry out an engine test run and check engine and fuel system for leaktightness |
CYLINDER HEAD
| Number | Designation | ENGINE 157 | ENGINE 278 | |||
|---|---|---|---|---|---|---|
| BA01.30-P-1001-01X | Bolt, cylinder head to cylinder crankcase | M11 | Stage 1 | Nm | 20 | 20 |
| Stage 2 | Nm | 40 | 40 | |||
| Stage 3 | ∠° | 90 | 90 | |||
| Stage 4 | ∠° | 90 | 90 | |||
| Stage 5 | ∠° | 90 | 90 | |||
CYLINDER HEAD
| Number | Designation | ENGINE 157 | ENGINE 278 | ||
|---|---|---|---|---|---|
| BA01.30-P-1002-01X | Screw/bolt, cylinder head to timing case cover/crankcase | M7 | Nm | 14 | 14 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
| BR00.45-Z-1038-04A | Loctite 7200 | Henkel Loctite Deutschland GmbH |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |