Remove/install front cover on cylinder head - AR01.30-P-5700MR
ENGINE 275 in MODEL 215, 216, 220, 221, 230 Right cover
ENGINE 285 in MODEL 240 Right cover
Shown on MODEL 220.176
Fig 1: Identifying Cylinder Head Front Cover Remove/Install Components - Shown On Model 220.176 (1 Of 2)
Fig 2: Identifying Cylinder Head Front Cover Remove/Install Components - Shown On Model 220.176 (2 Of 2)
| Remove/install | |||
| 1 | Drain coolant at radiator | AR20.00-P-1142H | |
| 2 | Remove right cylinder head cover (1) | AR01.20-P-5014H | |
| 3 | Remove coolant thermostat housing (2) | AR20.10-P-2710M | |
| 4 | Remove poly-V belt | ENGINE 285 in MODEL 240 | AR13.22-P-1202H |
| ENGINE 275 in MODEL 215, 220, 230 | AR13.22-P-1202L | ||
| ENGINE 275 in MODEL 216, 221 | AR13.20-P-0001SZ | ||
| 5 | Remove guide pulley (3) | *BA01.30-P-1002-01G | |
| 6 | Detach pneumatic lines (4, 5) from air injection (6) air shutoff valve | ||
| 7 | Check pneumatic lines (4, 5) for damage | ||
| 8 | Remove screw/bolts (7) and remove right front cover (8) | ||
| Notes on sealant path for front cover to cylinder head xxx | AH01.30-P-1000-02C | ||
| *BA01.30-P-1001-01G | |||
| Loctite 5970 sealant | *BR00.45-Z-1013-01A | ||
| Figure | |||
| Clean | |||
| 9 | Clean sealing surfaces on front cover (8) and cylinder head | AR01.00-P-0050-01A | |
Do not use any sharp-edged tools or abrasive paper. The sealing surfaces can be damaged otherwise. |
|||
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 cleaning spray (150 ml) | *BR00.45-Z-1046-04A | ||
| 10 | Install in the reverse order |
CYLINDER HEAD
| Number | Designation | ENGINE 275 | ENGINE 285 | ||
|---|---|---|---|---|---|
| BA01.30-P-1001-01G | Right front cover on cylinder head | M6 | Nm | 8 | 8 |
CYLINDER HEAD
| Number | Designation | ENGINE 275 | ENGINE 285 | ||
|---|---|---|---|---|---|
| BA01.30-P-1002-01G | Bolt, guide pulley to front cover on right | M8 | Nm | 35 | 30 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
| BR00.45-Z-1038-04A | Loctite 7200 | Henkel Loctite Deutschland GmbH |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |