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Home >> Mercedes Benz >> 2013 >> S400 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 221 Chassis - 2 Of 3 >> Testing & Repair >> Remove/install front cover on cylinder head >> Remove/install front cover on cylinder head - AR01.30-P-5700MR

Remove/install front cover on cylinder head - AR01.30-P-5700MR

ENGINE 275 in MODEL 215, 216, 220, 221, 230 Right cover 

ENGINE 285 in MODEL 240 Right cover 

Shown on MODEL 220.176 

Fig 1: Identifying Cylinder Head Front Cover Remove/Install Components - Shown On Model 220.176 (1 Of 2)
G10108062Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Cylinder Head Front Cover Remove/Install Components - Shown On Model 220.176 (2 Of 2)
G10108063Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Drain coolant at radiator   AR20.00-P-1142H
2 Remove right cylinder head cover (1)   AR01.20-P-5014H 
3 Remove coolant thermostat housing (2)   AR20.10-P-2710M
4 Remove poly-V belt ENGINE 285 in MODEL 240 AR13.22-P-1202H
ENGINE 275 in MODEL 215, 220, 230 AR13.22-P-1202L
ENGINE 275 in MODEL 216, 221 AR13.20-P-0001SZ
5 Remove guide pulley (3) TORQUE SPECIFICATION Bolt, guide pulley to front cover on right *BA01.30-P-1002-01G 
6 Detach pneumatic lines (4, 5) from air injection (6) air shutoff valve    
7 Check pneumatic lines (4, 5) for damage    
8 Remove screw/bolts (7) and remove right front cover (8)    
IMPORTANT Notes on sealant path for front cover to cylinder head xxx   AH01.30-P-1000-02C
IMPORTANT Screw/bolts (7, 7 piece).
IMPORTANT Replace seal (9) and O-ring (10). Note sealant path on front cover (8).
 
TORQUE SPECIFICATION Right front cover on cylinder head *BA01.30-P-1001-01G 
Loctite 5970 sealant *BR00.45-Z-1013-01A 
SPECIAL TOOL Application gun Figure
CLEAN Clean     
9 Clean sealing surfaces on front cover (8) and cylinder head   AR01.00-P-0050-01A
NOTES
Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can be damaged otherwise.
 
Loctite 7200 *BR00.45-Z-1038-04A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
10 Install in the reverse order    
CYLINDER HEAD

Number Designation ENGINE 275 ENGINE 285
BA01.30-P-1001-01G Right front cover on cylinder head M6 Nm 8 8
CYLINDER HEAD

Number Designation ENGINE 275 ENGINE 285
BA01.30-P-1002-01G Bolt, guide pulley to front cover on right M8 Nm 35 30
Fig 3: Identifying Application Gun (112 589 00 25 00)
G09973910Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10