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Home >> Mercedes Benz >> 2013 >> S400 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 221 Chassis >> Testing & Repair >> Remove, install coolant thermostat housing - AR20.10-P-2710M

Remove, install coolant thermostat housing - AR20.10-P-2710M

ENGINE 275 in MODEL 215, 216, 220, 221, 230 

ENGINE 285 in MODEL 240 

Fig 1: Identifying Coolant Thermostat Housing Remove/Install Components - Shown On Model 220
G10108720Courtesy of MERCEDES-BENZ USA

Shown on MODEL 220 

REMOVINGINSTALLING Remove/install     
1 Drain coolant at radiator   AR20.00-P-1142H 
2 Remove front engine cover ENGINE 275.950 in MODEL 215.376, 220.176
ENGINE 275.951 in MODEL 230.476
ENGINE 275.953 in MODEL 216.376, 221.176
ENGINE 275.954 in MODEL 230.477
ENGINE 285 in MODEL 240
AR01.10-P-2405LA
ENGINE 275.980 in MODEL 215.379, 220.179
ENGINE 275.981/983 in MODEL 230.479
ENGINE 275.982 in MODEL 216.379, 221.179
AR01.10-P-2405IM
3 Detach coolant line (1) and place to the side INSTALLATION IMPORTANT Replace O-ring (2).  
TORQUE SPECIFICATION Bolt, coolant line to housing for coolant thermostat *BA20.10-P-1005-01AE 
TORQUE SPECIFICATION Bolt, coolant line to cylinder head *BA20.10-P-1006-01AE 
4 Disconnect electrical connection at coolant temperature sensor (B11/4)    
5 Detach air line (3) and hose (4) from air shutoff valve (5)    
6 Detach coolant hose of coolant pump at coolant thermostat housing (6)    
7 Check coolant hose for coolant pump and hose clamp for damage; replace if required.    
8 Remove screw/bolts (7, 8) and remove coolant thermostat housing (6) upwards INSTALLATION IMPORTANT Replace O-ring (9) and seal (10).  
TORQUE SPECIFICATION Bolt, coolant thermostat housing to cylinder head *BA20.10-P-1007-01AE 
CLEAN Clean     
9 Clean sealing surfaces on coolant thermostat housing (6) and cylinder head    
10 Install in the reverse order    
INSPECT Check     
11 Check engine cooling system for leaktightness ENGINE 275 (except 275.953/982) in MODEL 215, 220, 230
ENGINE 285 in MODEL 240
AR20.00-P-1010HA 
ENGINE 275 in MODEL 216, 221 AR20.00-P-1010SX 
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 137, 275 ENGINE 285
BA20.10-P-1005-01AE Bolt, coolant line to housing for coolant thermostat M6 Nm 8 8
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 137, 275 ENGINE 285
BA20.10-P-1006-01AE Bolt, coolant line to cylinder head M6 Nm 8 8
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 137, 275 ENGINE 285
BA20.10-P-1007-01AE Bolt, coolant thermostat housing to cylinder head M6 Nm 8 8