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Home >> Mercedes Benz >> 2013 >> ML63 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System - Body - 166 Chassis - 3 Of 4 >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730GQ

Remove/install lamp unit - AR82.10-P-4730GQ

MODEL 166 

Fig 1: Identifying Lamp Unit Remove/Install Components (1 Of 2)
G09983116Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Lamp Unit Remove/Install Components (2 Of 2)
G09983117DANGERNOTESREMOVINGINSTALLINGREFER TO SELF-DIAGNOSTIC SYSTEMSINSTALLATION IMPORTANTREFER TO MAINTENANCECourtesy of MERCEDES-BENZ USA
DANGER Risk of death  due to high voltage in xenon headlamps. Risk of explosion/risk of fire  caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury  caused by UV light, hot components at xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning  caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with skin Do not touch parts conducting high voltage. Persons with active electronic implants  (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure sufficient ventilation in the working area. AS82.10-Z-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Carry out initial startup of left front lamp unit (E1) or right front lamp unit (E2) MODEL 166
with CODE 615 (Bi-xenon headl. (LHD veh.) w. corn. function)
MODEL 166
with CODE 621 (Intelligent Light System (left-hand traffic))
MODEL 166
with CODE 622 (Intelligent Light System (right-hand traffic))
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory AD00.00-P-2000-04A
INSTALLATION IMPORTANT Note string for LAM number on the left front lamp unit (E1) or right front lamp unit (E2).
2 Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit    
3 Remove front bumper   AR88.20-P-2000GQ
4 Remove bolt (1)    
5 Loosen washing water reservoir (2) MODEL 166 (except 166.074/874)  
AR82.35-P-6000GZ 
6 Remove bolt (3)    
7 Remove bracket (4)    
8 Unclip hoses (5)    
9 Release and disconnect electrical connector (6)    
10 Remove screw (7)    
11 Unclip catch tab (arrow)    
12 Remove left front lamp unit (E1) or right front lamp unit (E2)    
13 Remove left xenon light power supply module (E1n4) or right xenon light power supply module (E2n4) When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 166
with CODE 615 (Bi-xenon headlamp unit with integrated curve illumination)
with CODE 621 (Intelligent Light System (left-hand traffic))
with CODE 622 (Intelligent Light System (right-hand traffic))
AR82.10-P-4635GQ 
14 Remove left front exterior lights LED actuation module (E1n7) or right front exterior lights LED actuation module (E2n7) When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 166
with CODE 615 (Bi-xenon headlamp unit with integrated curve illumination)
with CODE 621 (Intelligent Light System (left-hand traffic))
with CODE 622 (Intelligent Light System (right-hand traffic))
AR82.10-P-4655GQ 
15 Install in the reverse order    
16 Check headlamp adjustment and correct if necessary    
REFER TO MAINTENANCE Check and correct the adjustment of the headlamps AP82.10-P-8260GZA