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Remove/install front bumper - AR88.20-P-2000GQ

MODEL 166 

Fig 1: Identifying Front Bumper Remove/Install Components
G09983312Courtesy of MERCEDES-BENZ USA

Shows model 166.874 

Fig 2: Identifying Front Bumper Remove/Install Components - Shows Model 166.874
G09983313Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES General information on the impact absorber   AH88.20-P-1000-01A
1 Disconnect battery ground cable MODEL 166
with CODE U60 (Pedestrian protection)
AR54.10-P-0003GZ
2 Open engine hood   AR88.40-P-1000GQ 
3 Remove cover (1)    
4 Remove expansion rivet (2)    
5 Detach left and right front section on fender liner in front fenders in area of bumper   AR88.10-P-1300GQ 
6 Remove corresponding underfloor paneling   AR61.30-P-1001GQ
7 Disconnect electrical connectors (3) IMPORTANT The number of electrical connectors (3) differs depending on the vehicle equipment.  
8 Unscrew bolts (5) on right and left fender flare MODEL 166.874  
9 Unscrew left and right bolt (4a)    
10 Loosen left and right bolt (4b) MODEL 166.8  
11 Loosen left and right bolt (4c)    
12 Unhook bumper at sides and remove toward front    
13 Install in the reverse order    
14 Adjust bumper   AR60.00-P-0700-01GQ
    Gap dimension *BE60.00-P-1002-01Z 
    Gap dimension *BE60.00-P-1001-01Z 
    SPECIAL TOOL Feeler gauge Fig 3
15 Check PARKTRONIC operating state MODEL 166
with CODE 220 (PARKTRONIC)
with CODE 235 (Active Parking Assist)
IMPORTANT Switch on ignition and PARKTRONIC, engage reverse gear and release parking brake. PARKTRONIC automatically performs a self-test and operational readiness is signaled via the warning indicator.
 
16 Calibrate camera with STAR DIAGNOSIS    
REFER TO SELF-DIAGNOSTIC SYSTEMS   MODEL 166
with CODE 501(360 degree camera)
AD00.00-P-2000-04A
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 166
BE60.00-P-1001-01Z Gap dimension Engine hood to fender Dimension "A" mm 3, 8 (±1)
Engine hood to headlamp Dimension "B" mm 3, 9 (±1)
Engine hood to bumper Dimension "C" mm 5, 4 (±1, 5)
Fender to A-pillar Dimension "D" mm 3, 5 (±1)
Front door to fender Dimension "E" mm 4, 3 (±0, 7)
Front door to rear door Dimension "F" mm 4, 8 (±0, 7)
Rear door to rear fender Dimension "I" mm 4, 3 (±0, 7)
For picture, see AR60.00-P-0700-01G
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 166
BE60.00-P-1002-01Z Gap dimension Bumper to headlamp Dimension "S" mm 3 (±0, 5)
Fender to headlamp Dimension "R" mm 3, 9 (±1)
Engine hood to A-pillar Dimension "Q" mm 3, 5 (±1)
For picture, see AR60.00-P-0700-01GQ
Fig 3: Identifying Feeler Gauge (129 589 03 21 00)
G07648023Courtesy of MERCEDES-BENZ USA