Replace brake fluid - AP42.00-P-4280CW
MODEL 204
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Clean | |||
| 1 | Clean cap (1) and brake fluid reservoir (2) | ||
| 2 | Unscrew cap (1). | ||
| 3 | Suction off brake fluid from the brake fluid reservoir (2) | ||
| 4 | Fill with new brake fluid up to the "MAX" mark in the brake fluid reservoir (2) | *BF42.10-P-1001-01J | |
| 5 | Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on | Brake fluid change unit with supply tank (10-20 l) |
|
| 6 | Allow brake fluid to flow out of the bleed screws | ||
| Bleed the system. | AR42.10-P-0010-02CW | ||
| *BA42.10-P-1003-10J | |||
| *BA42.10-P-1002-12J | |||
| *BA25.20-P-1001-01B | |||
| 7 | Install in the reverse order | ||
| 8 | Correct fluid level in brake fluid reservoir (2) | AP42.10-P-4210CW | |
| Check | |||
| 9 | Check brake system for leaks | AR42.10-P-0100-01V |
CLUTCH OPERATING MECHANISM
| Number | Designation | Model 163, 170, 171, 202, 203, 204, 207, 208, 209, 210, 212, 230 with transmission 716.6 | Model 117, 171, 172, 176, 203, 204, 207, 212, 246 with transmission 711.6 | |
|---|---|---|---|---|
| BA25.20-P-1001-01B | Bleed screw to central clutch operator | Nm | 9 | 9 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 204 except model 204.077/277/377 | Model 204.077/277/377 | |
|---|---|---|---|---|
| BA42.10-P-1002-12J | Bleed screw to brake caliper | Nm | 14 | 17 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 204 except model 204.077/277/377/9 | Model 204.077/277/377 | Model 204.9 | |
|---|---|---|---|---|---|
| BA42.10-P-1003-10J | Bleed screw to brake caliper | Nm | 14 | 14 | 14 |
BRAKE FLUID
| Number | Designation | Model 204 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01J | Brake fluid | Filling capacity | Liters | ≈0.5 |
| Specifications for Operating Fluids | Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | ||
| Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | |||