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Home >> Mercedes Benz >> 2013 >> CL63 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System - Body - 216 Chassis - 4 Of 9 >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730SX

Remove/install lamp unit - AR82.10-P-4730SX

MODEL 216.3, 221.0/1 

Shown on model 221 with code (600) Headlamp cleaning system on left front lamp unit 

Fig 1: Identifying Lamp Unit Remove/Install Components - Shown On Model 221 With Code (600)
G10112374Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove front section of fender liner in left or right front fender When removing left front lamp unit (E1) or right front lamp unit (E2).  
2.1 Remove front bumper When removing left front lamp unit (E1) and right front lamp unit (E2).  
Model 221, 216 up to model year 2011 AR88.20-P-2000SX
Model 216 as of model year 2011 AR88.20-P-2000SCS
2.2 Detach front bumper When removing left front lamp unit (E1) or right front lamp unit (E2).  
Model 216 as of model year 2011 AR88.20-P-2000SCS
Model 221, 216 up to model year 2011
Gap dimension between engine hood and bumper, dimension "P"
AR88.20-P-2000-01SX
Model 216 *BE60.00-P-1001-01T 
Model 221 *BE60.00-P-1001-01R 
SPECIAL TOOL Fig 2
SPECIAL TOOL Fig 3
3 Switch off ignition and withdraw transmitter key or Keyless Go start/stop button from the EIS [EZS] control unit IMPORTANT Keyless Go start/stop button only for vehicles with code (889) Keyless Go.  
4 Remove bolt (7) and unhook telescopic nozzle (5) from left front lamp unit (E1) or right front lamp unit (E2) With model 221 with code (600) Headlamp cleaning system,
On model 216
 
5 Remove bolt (2) from mount (3)    
6 Remove bolts (1) and pull out left front lamp unit (E1) or right front lamp unit (E2) to the front until the electrical connectors at the rear are accessible    
7 Unplug electrical connector at the rear of the left front lamp unit (E1) or at the rear of the right front lamp unit (E2) and remove left front lamp unit (E1) or right front lamp unit (E2)    
8 Install in the reverse order    
9 Check adjustment of left front lamp unit (E1), right front lamp unit (E2), left front fog lamp and right front fog lamp, correct if necessary    
REFER TO MAINTENANCE Check and correct the adjustment of the headlamps AP82.10-P-8260SX
CHECK VALUES FOR GAPS

Number Designation Model 216 up to model year 2011 Model 216 as of model year 2011
BE60.00-P-1001-01T Gap dimension Engine hood to fender Dimension "A" mm 3.5 (±0.5) 3.5 (±0.5)
Engine hood to headlamp Dimension "B" mm 3.5 (±0.5) 3.5 (±0.5)
Engine hood to A-pillar Dimension "D" mm 4.0 (±0.5) 4.0 (±0.5)
Radiator grille/bumper Dimension "C" mm 5.0 (±1.0) 2.0 (±1.0)
Engine hood to bumper Dimension "P" mm 5.0 (±1.0) 5.0 (±1.0)
Bumper to headlamp Dimension "Q" mm 3.5 (±0.5) 3.5 (±0.5)
See picture   AR60.00-P-0700-01SC AR60.00-P-0700-01SC
CHECK VALUES FOR GAPS

Number Designation Model 221
BE60.00-P-1001-01R Gap dimension Engine hood to fender Dimension "A" mm 3.5 (±0.5)
Engine hood to headlamp Dimension "B" mm 3.5 (±0.5)
Radiator grille/bumper Dimension "C" mm 5 (±1)
Engine hood to bumper Dimension "P" mm 5 (±1.5)
Bumper to headlamp Dimension "Q" mm 3.5 (±0.5)
Bumper to fender Dimension "R" mm 3.5 (±0.5)
See picture   AR60.00-P-0700-01SX
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA