Remove/install upper control arm - AR33.20-P-0500SX

MODEL 221.0/1 except CODE (Z07) Top protection 

MODEL 216 

Shown on vehicle with code (487) Active Body Control (ABC) 

Shown on vehicle with production period up to 1.6.08 except code (809) Model year 2009 

Vehicles with AIRmatic 

28.1.09

Puller 201 589 01 33 00 replaced by 140 589 00 33 00

AR33.20-P-0500-01SX

	Remove/install
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
		When working on the front-end assembly, be careful not to scratch, mark or notch the surfaces of aluminum parts. Otherwise the service life of the of the parts will be reduced.
		Installation:  Only tighten bolts and nuts of the chassis components in the curb condition.
	Notes on Active Body Control suspension		AH32.50-P-0001-01N
	Notes on AIRmatic		AH32.22-P-1000-02SX
1	Release pressure in suspension strut (40) completely using STAR DIAGNOSIS Connect STAR DIAGNOSIS	Vehicles with AIRmatic	AD00.00-P-2000-04A
2	Remove front wheel Remove/install wheels		AP40.10-P-4050SX
3	Unscrew compressed air terminal (40c) from suspension strut (40).	Vehicles with AIRmatic	*BA32.25-P-1003-04L
4	Remove left or right front level sensor (B22/8 or B22/9) from upper transverse control arm (6)		*BA82.10-P-1001-01A
5	Detach follower joint (8) from steering knuckle (5).	When doing so, secure the steering knuckle (5) with a cable tie (9) to prevent it from tilting away. The brake hose and electrical feed cables must not be stretched.	AR33.20-P-0500-01SX
			*BA33.20-P-1007-01M
			*140589003300
			*210589046300
			*221589003300
			*163589034300
			*129589106300
6	Support suspension strut (40) using floor jack (01)
7	Unscrew nuts (2)		*BA32.25-P-1001-04L
8	Lower floor jack (01) carefully until the threaded studs of the suspension strut (40) are moved out of the front end
	Left upper transverse control arm
9	Remove the left engine intake air duct	Except engine 651
10	Unclip expansion reservoir (3) of power steering from bracket	Vehicles with code (487) Active Body Control (ABC)
11	Detach vacuum line (4) from brake booster and place to one side
12	Undo nuts (6a) and remove bolts (6b) from upper transverse control arm (6).		*BA33.20-P-1002-01M
13	Remove upper transverse control arm (6)
14	Check follower joint (8) and rubber boot for signs of damage	Replace upper transverse control arm (6) if necessary.
	Right upper transverse control arm
15.1	Remove starter battery (G1/4).	Vehicles with production period up to 1.6.08 except code (809) Model year 2009	AR54.10-P-0008SX
15.2	Remove high-voltage battery	Model 221.095/195	AR54.10-P-1140SXH
16	Detach battery base from body
17	Disconnect electrical connector (11) from coolant expansion reservoir (10)
18	Remove expansion reservoir (10) for coolant and place it along with the connected coolant lines to one side
19	Undo nuts (6a) and remove bolts (6b) from upper transverse control arm (6).		*BA33.20-P-1002-01M
			*001589001600
			*003589050900
			*003589060900
20	Remove upper transverse control arm (6)
21	Check follower joint (8) and rubber boot for signs of damage	Replace upper transverse control arm (6) if necessary.
22	Install in the reverse order

Number	Designation			Model 216 without 4MATIC	Model 216 with 4MATIC
BA32.25-P-1001-04L	Nut, front suspension strut to front end	Stage 1	Nm	35	35
		Stage 2	Nm	-	-
BA32.25-P-1003-04L	Air suspension pressure line to suspension strut		Nm	-	5

Number	Designation			Model 221 with 4MATIC
BA32.25-P-1001-04L	Nut, front suspension strut to front end	Stage 1	Nm	35
		Stage 2	Nm	-
BA32.25-P-1003-04L	Air suspension pressure line to suspension strut		Nm	5

Number	Designation			Model 221 with code 487 (ABC)	Model 221 without 4MATIC and without code 487, Z07/Z07+Z19
BA32.25-P-1001-04L	Nut, front suspension strut to front end	Stage 1	Nm	35	30
		Stage 2	Nm	-	-
BA32.25-P-1003-04L	Air suspension pressure line to suspension strut		Nm	-	5

Number	Designation		Model 216	Model 221
BA82.10-P-1001-01A	Nut, level sensor link rod to upper control arm	Nm	6	10

Number	Designation			Model 216 without 4MATIC	Model 216 with 4MATIC
BA33.20-P-1002-01M	Self-locking nut of upper wishbone on front end	Stage 1	Nm	50	50
		Stage 2	∠°	-	-
BA33.20-P-1007-01M	Self-locking nut, upper wishbone follower joint to steering knuckle	Stage 1	Nm	20	20
		Stage 2	∠°	90	90

Number	Designation			Model 221.00/02/05/07/09/10/12/15/17/19 without 4MATIC without code Z07/Z07+Z19	Model 221.08/09/18/19 with 4MATIC without code Z07
BA33.20-P-1002-01M	Self-locking nut of upper wishbone on front end	Stage 1	Nm	50	50
		Stage 2	∠°	-	-
BA33.20-P-1007-01M	Self-locking nut, upper wishbone follower joint to steering knuckle	Stage 1	Nm	20	20
		Stage 2	∠°	90	90

Number	Designation			Model 221.09/19 without 4MATIC without code Z07
BA33.20-P-1002-01M	Self-locking nut of upper wishbone on front end	Stage 1	Nm	50
		Stage 2	∠°	-
BA33.20-P-1007-01M	Self-locking nut, upper wishbone follower joint to steering knuckle	Stage 1	Nm	20
		Stage 2	∠°	90