Partially Remove And Install Outer Corner Pillar Paneling Upper Section - Ar64.30-D-5733H
MODEL 906.6/7
Shown on model 906.633 with high roof
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| 1 | Remove taillamp | ||
| 2 | Remove rear door | AR72.20-D-1901F | |
| 3 | Remove detachable parts in area to be repaired | ||
| 4 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 5 | Cut off section of upper section of outer corner paneling (1) | AR64.30-D-5733-01H | |
Spherical milling cutter Round wire brush Drill (pneumatic) Angle grinder (pneumatic) Body jig saw (pneumatic) Wet and dry vacuum cleaner |
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| 6 | Prepare section of upper section of outer corner paneling (1) | Hole punching pliers (Ø 6 mm) Round wire brush Drill (pneumatic) Angle grinder (pneumatic) Body jig saw (pneumatic) Wet and dry vacuum cleaner |
AR64.30-D-5733-02H |
| Install | |||
| 7 | Install and weld in section of upper section of outer corner paneling (1) | Vice grip pliers (standard) Round wire brush MIG-MAG inert gas welder Drill (pneumatic) Angle grinder (pneumatic) Wet and dry vacuum cleaner |
AR64.30-D-5733-03H |
| 8 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush Drill (pneumatic) |
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| 9 | Clean repair area | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 10 | Prime repair area using primer filler | http://portal.aftersales.i.daimler.com |
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| 11 | Carry out seam sealing after repairs | AR97.10-D-4000H | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Paint repair areas and adjacent surfaces | http://portal.aftersales.i.daimler.com |
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| 13 | Apply additional cavity preservation | AR97.20-D-1500H | |
| 14 | Remove welding protection blankets | ||
| 15 | Install rear door | AR72.20-D-1901F | |
| 16 | Install taillamp | ||
| 17 | Install all detachable body components in area to be repaired |