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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors - Testing & Repair, Test & Adjustment Values, Maintenance - 906 Chassis >> Testing & Repair >> Adjust Rear-End Door - Ar72.20-D-1032E

Adjust Rear-End Door - Ar72.20-D-1032E

MODEL 906.6/7 

G10889606Courtesy of MERCEDES-BENZ USA
  Adjust     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Check gap dimensions (U, V, W, X) on rear-end door SPECIAL TOOL Feeler gauge Fig 1
2 Slacken mounting screws (2)    
3 Loosen mounting screws (1) through hole in hinge    
4 Adjust rear-end door and tighten mounting bolt (1) NOTES The door hinge shafts (3, 4) must be flush to one another Otherwise the rear-end doors are sluggish and the hinges can make noises.  
TORQUE SPECIFICATION *BA72.20-N-1001-01C 
SPECIAL TOOL Feeler gauge Fig 1
5 Tighten mounting bolts (2) TORQUE SPECIFICATION *BA72.20-N-1001-01C 
6 Adjust closing system on rear-end door   AR72.20-D-1032-07A 
TORQUE SPECIFICATION *BA72.20-N-1006-01C 
TORQUE SPECIFICATION *BA72.20-N-1007-01C 
TORQUE SPECIFICATION *BA72.20-N-1008-01C 
TORQUE SPECIFICATION *BA72.20-N-1009-01C 
TORQUE SPECIFICATION *BA72.20-N-1010-01C 
7 Check rear-end door for ease of movement    
8 Finish paint in adjustment range of hinges on rear pillars using brush IMPORTANT Since the hinges are already installed on the body shell at the factory it is not possible for corrosion protection agent to adhere to the contact surfaces. The unprotected areas must therefore be touched up after adjustment.  
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.6/7 with code T55/T56 Electric sliding door Model 906.6/7 except code T55/T56 Electric sliding door
BE60.00-N-1009-01C Gap dimension Hinged rear door to roof Dimension "U" mm 6.0 (± 1.5) 6.0 (± 1.5)
Hinged rear door to bumper Dimension "V" mm - -
Rear hinged door to corner pillar Dimension "W" mm 6.0 (± 1.5) 6.0 (± 1.5)
Hinged rear door to hinged rear door Dimension "X" mm 5.0 (± 1.5) 5.0 (± 1.5)
See picture AR60.00-D-0700-01H AR60.00-D-0700-01H
REAR-END DOOR

Number Designation Model 906.6/7
BA72.20-N-1001-01C Bolt, door hinge to rear-end door/body M8 Nm 23
BA72.20-N-1006-01C Bolt, locking eye to body/left door M8 Nm 20
BA72.20-N-1007-01C Bolt, door lock actuation to left door   Nm 8
BA72.20-N-1008-01C Bolt, upper and lower door lock to door M6 Nm 10
BA72.20-N-1009-01C Bolt, guide (drift) to body M8 Nm 20
BA72.20-N-1010-01C Bolt, guide bushing to right rear-end door M6 Nm 10
Fig 1: Feeler Gauge (129 589 03 21 00)
G10889607Courtesy of MERCEDES-BENZ USA