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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors - Testing & Repair, Test & Adjustment Values, Maintenance - 906 Chassis >> Testing & Repair >> Adjust Closing System On Rear-End Door - Ar72.20-D-1032-07A

Adjust Closing System On Rear-End Door - Ar72.20-D-1032-07A

REAR-END DOOR

Number Designation Model 906.6/7
BA72.20-N-1006-01C Bolt, locking eye to body/left door M8 Nm 20
BA72.20-N-1007-01C Bolt, door lock actuation to left door   Nm 8
BA72.20-N-1008-01C Bolt, upper and lower door lock to door M6 Nm 10
BA72.20-N-1009-01C Bolt, guide (drift) to body M8 Nm 20
BA72.20-N-1010-01C Bolt, guide bushing to right rear-end door M6 Nm 10

Adjust lower and upper door lock on left rear-end door 

  1. Loosen bolts (1) on lower door lock.
  2. Loosen bolts (3) on upper door lock.
    G10889590Courtesy of MERCEDES-BENZ USA
    G10889591Courtesy of MERCEDES-BENZ USA
  3. Loosen bolts (2) on lower lock striker with guide pin.
  4. Loosen bolts (4) on upper lock striker with guide pin.
  5. Align lower lock striker and guide pin with center of guide and arrest in outmost position with bolts (2).
  6. Close left rear-end door.
    G10889592Courtesy of MERCEDES-BENZ USA
    G10889593Courtesy of MERCEDES-BENZ USA
  7. Tighten bolts (1) on lower door lock.

    IMPORTANT Observe specified tightening torque.

  8. Loosen bolts (2) on lower locking eye with guide pin and adjust door flush

    IMPORTANT Have second person check flushness of left rear-end door in relation to roof panel.

  9. Tighten bolts (2) on lower lock striker with guide pin.

    IMPORTANT Observe specified tightening torque.

    G10889594Courtesy of MERCEDES-BENZ USA
    G10889595Courtesy of MERCEDES-BENZ USA
  10. Align upper lock striker and guide pin with center of guide and arrest in outmost position with bolts (4).
  11. Close left rear-end door.
  12. Tighten bolts (3) on upper door lock (3)

    IMPORTANT Observe specified tightening torque.

  13. Loosen bolts (4) on upper lock striker with guide pin and adjust door flush in relation to roof.

    IMPORTANT Adjust left rear-end door in relation to roof panel to a lock height of 1 to 2 mm inside.

    G10889596Courtesy of MERCEDES-BENZ USA
    G10889597Courtesy of MERCEDES-BENZ USA
  14. Tighten bolts (4) on upper lock striker with guide pin.

    IMPORTANT Observe specified tightening torque.

    Adjust center door lock on right rear-end door 

  15. Loosen bolts (8) on upper door lock.
  16. Loosen bolts (9) on upper lock striker with guide pin.
    G10889598Courtesy of MERCEDES-BENZ USA
    G10889599Courtesy of MERCEDES-BENZ USA
  17. Loosen bolts (5) on center door lock locking eye
  18. Align door lock lock striker in center and arrest with bolts (5).
  19. Close both rear-end doors.
  20. Adjust center locking eye until right rear-end door is flush with left rear-end door.

    IMPORTANT The center door lock striker should reach into the lock in the center. Do not lift or pull down right rear-end door.

  21. Tighten bolts (5)

    IMPORTANT Observe specified tightening torque.

    Adjust guide pin for left rear-end door 

    G10889600Courtesy of MERCEDES-BENZ USA
  22. Mark guide pin at dimension (A)

    IMPORTANTDimension: 

    A = 14 mm (tension)

  23. Loosen bolts (7) until guide can be moved easily.
  24. Close rear door.
    G10889601Courtesy of MERCEDES-BENZ USA
    G10889602Courtesy of MERCEDES-BENZ USA
  25. Adjust marking of guide pin flush to end edge of guide and tighten bolts (6, 7)

    IMPORTANT Observe specified tightening torque.

    Adjust upper door lock on right rear-end door 

  26. Align lock striker with guide pin in center in relation to guide on upper door lock and fix in place ini outmost position with bolts (9)
  27. Close right rear-end door
  28. Tighten bolts (8) on upper door lock.

    IMPORTANT Observe specified tightening torque.

    G10889603Courtesy of MERCEDES-BENZ USA
    G10889604Courtesy of MERCEDES-BENZ USA
  29. Loosen bolts (9) on upper locking eye with guide pin and adjust door flush
  30. Tighten bolts (9).

    IMPORTANT Have second person check that rear-end doors are flush with one another and right rear rear-end door is recessed 1 to 2 mm in relation to roof panel.

    IMPORTANT Observe specified tightening torque.

    Adjust door lock normalization 

  31. Open left rear-end door
  32. Lock upper and lower door lock.
  33. Loosen bolts on rear-end door inner lock (10)
  34. Slowly actuate door opener (12) until bottom door lock opens.
  35. Hold door opener (12) in this position
  36. Turn adjusting screw (11) until upper bolt releases.
  37. Tighten bolts (10).
    G10889605Courtesy of MERCEDES-BENZ USA

    IMPORTANT Observe specified tightening torque.