Remove/install flywheel/drive plate - AR03.30-P-8001SXI

ENGINE 642 in MODEL 207, 212, 218, 221, 222 

Shown on engine 642.9 

Fig 1: Identifying Flywheel/Drive Plate Remove/Install Components - Shown On Engine 642.9 (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Flywheel/Drive Plate Remove/Install Components - Shown On Engine 642.9 (2 Of 2)

Courtesy of MERCEDES-BENZ USA

Turbocharger without coolant cooling 

Turbocharger with coolant cooling 

Fig 3: Identifying Flywheel/Drive Plate

Courtesy of MERCEDES-BENZ USA

	Remove
1.1	Remove transmission with torque converter	ENGINE 642 in MODEL 207, 212, 218, 221, 222 with TRANSMISSION 722 ENGINE 642 in MODEL 207, 212, 218, 222 with TRANSMISSION 725
		TRANSMISSION 722.9 (except 722.96) in MODEL 207 with ENGINE 642	AR27.10-P-0500CV
		TRANSMISSION 722.9 (except 722.96) in MODEL 212 with ENGINE 642	AR27.10-P-0500EV
		TRANSMISSION 722.9 (except 722.96) in MODEL 218 with ENGINE 642 TRANSMISSION 722.96 in MODEL 212, 218 with ENGINE 642	AR27.10-P-0500CWX
		TRANSMISSION 725.0 in MODEL 212 with ENGINE 642	AR27.10-P-0500EWM
		TRANSMISSION 722.9 in MODEL 221.0/1 with ENGINE 642 Without 4MATIC	AR27.10-P-0500SX
		TRANSMISSION 722.9 in MODEL 221 with ENGINE 642 with 4MATIC	AR27.10-P-0500SYZ
		TRANSMISSION 722.9 (except 722.96) in MODEL 222 with ENGINE 642	AR27.10-P-0500LF
1.2	Remove manual transmission	ENGINE 642 in MODEL 212 with TRANSMISSION 711.6
			AR26.10-P-0020EWG
2	Install retaining lock (3) for crankshaft/starter ring gear		AR03.30-P-5000SXI
3	Loosen screw/bolts (2)	For engines with a turbocharger (14a) without coolant cooling
4	Remove retaining lock (3) for crankshaft/starter ring gear	For engines with a turbocharger (14a) without coolant cooling
			AR03.30-P-5000SXI
5.1	Remove screw/bolts (2) and take off drive plate (1) from crankshaft	For engines with a turbocharger (14a) without coolant cooling
5.2	Detach drive plate (1) from crankshaft	For engines with a turbocharger (14b) with coolant cooling
		ENGINE 642.8 in MODEL 207, 212, 218, 221, 222	AR03.30-P-8001-02MM
		Retaining lock	Fig 4
		Socket wrench bit	Figure
	Install
6.1	Mount drive plate (1) on crankshaft	For engines with a turbocharger (14b) with coolant cooling
		ENGINE 642.8 in MODEL 207, 212, 218, 221, 222	AR03.30-P-8001-02MM
		Screw/bolt, two-mass flywheel/drive plate to crankshaft	*BA03.30-P-1002-01G
		Retaining lock	Fig 4
		Socket wrench bit	Figure
6.2	Mount clutch plate (1) on crankshaft and tighten screw/bolts (2) finger-tight	For engines with a turbocharger (14a) without coolant cooling
7	Install retaining lock (3) for crankshaft/starter ring gear		AR03.30-P-5000SXI
8	Tighten screw/bolts (2)	For engines with a turbocharger (14a) without coolant cooling
		Screw/bolt, two-mass flywheel/drive plate to crankshaft	*BA03.30-P-1002-01G
9	Remove retaining lock (3) for crankshaft/starter ring gear		AR03.30-P-5000SXI
10.1	Install transmission with torque converter	ENGINE 642 in MODEL 207, 212, 218, 221, 222 with TRANSMISSION 722 ENGINE 642 in MODEL 207, 212, 218, 222 with TRANSMISSION 725
		TRANSMISSION 722.9 (except 722.96) in MODEL 207 with ENGINE 642	AR27.10-P-0500CV
		TRANSMISSION 722.9 (except 722.96) in MODEL 212 with ENGINE 642 TRANSMISSION 722.9 (except 722.96) in MODEL 218 with ENGINE 642	AR27.10-P-0500EV
		TRANSMISSION 722.96 in MODEL 212, 218 with ENGINE 642	AR27.10-P-0500CWX
		TRANSMISSION 725.0 in MODEL 212 with ENGINE 642	AR27.10-P-0500EWM
		TRANSMISSION 722.9 in MODEL 221.0/1 with ENGINE 642 Without 4MATIC	AR27.10-P-0500SX
		TRANSMISSION 722.9 in MODEL 221 with ENGINE 642 with 4MATIC	AR27.10-P-0500SYZ
		TRANSMISSION 722.9 (except 722.96) in MODEL 222 with ENGINE 642	AR27.10-P-0500LF
10.2	Install manual transmission	ENGINE 642 in MODEL 212 with TRANSMISSION 711.6
			AR26.10-P-0020EWG

Fig 4: Identifying Retaining Lock (112 589 03 40 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Socket Wrench Bit (001 589 65 09 00)

Courtesy of MERCEDES-BENZ USA