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Home >> Mercedes Benz >> 2012 >> S63 >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Propeller Shaft - 221 Chassis >> Testing & Repair >> Remove/install front axle transmission propeller shaft - AR41.10-P-0070SYZ

Remove/install front axle transmission propeller shaft - AR41.10-P-0070SYZ

MODEL 221.0/1, 216 with 4MATIC 

Fig 1: Identifying Front Axle Transmission Propeller Shaft Remove/Install Components (1 Of 2)
G10110263Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Front Axle Transmission Propeller Shaft Remove/Install Components (2 Of 2)
G10110264Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

25.6.10 Value modified: Self-locking nut, flexible coupling to transmission and front propeller shaft, M12   *BA41.10-P-1001-01H 
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Move DIRECT SELECT gear selector switch to "N" position    
2 Secure vehicle on vehicle lift   AR00.60-P-0100SX
3 Remove bottom engine compartment paneling   AR61.20-P-1105SX
4.1 Remove diesel particulate filter (3) Vehicles with diesel engine AR14.40-P-1000SXI
4.2 Remove right-hand catalytic converter and undo left-hand catalytic converter on the exhaust manifold Vehicles with gasoline engine AR49.10-P-7100SX
5 Remove cable retainer (4) from engine and transmission Vehicles with diesel engine  
6 Remove heat shield (6) TORQUE SPECIFICATION *BA33.30-P-1009-03G 
7 Detach holders (5, 7) of the diesel particulate filter (3) on transmission Vehicles with diesel engine  
TORQUE SPECIFICATION *BA27.40-P-1008-01A 
8 Remove bracket (2) of lower engine compartment paneling on underbody of vehicle    
9 Remove propeller shaft at transmission If the fitting sleeves are jammed: ↓ AR41.10-P-0050-02SX
    release the guide sleeves on AR41.10-P-0050-09SX
REFER TO SHOP-MADE TOOLS Drift for loosening fitting sleeves in flex disks.   WF58.50-P-4110-01A
    INSTALLATION IMPORTANT Attach the propeller shaft. AR41.10-P-0050-07SX
    TORQUE SPECIFICATION *BA41.10-P-1001-01H 
10 Remove rear engine crossmember (1)   AR22.10-P-1180SW
11 Lower transmission    
12 Mark position of propeller shaft (20) relative to flange of front axle transmission (10) IMPORTANT In order when installing to be able to reproduce the installation position used by the plant.  
13 Detach propeller shaft (20) from front axle transmission (10) NOTES Do not counterhold propeller shaft (20) on the universal joint, as otherwise the needle roller bearings and seals of the propeller shaft (20) may be damaged.
IMPORTANT To undo the bolts of the propeller shaft (20) on the front axle gear (10) the front wheels must be counterheld by an assistant.
INSTALLATION IMPORTANT Install new bolts.
 
TORQUE SPECIFICATION *BA33.30-P-1012-03G 
14 Undo bolt (8) on front axle gear (10) IMPORTANT To enable the propeller shaft (20) to be moved over the front axle gear (10) during the removing and installing process.  
TORQUE SPECIFICATION *BA33.30-P-1004-03G 
15 Detach propeller shaft (20) along engine from splined profile (11) on transfer case (12) INSTALLATION IMPORTANT Line up marking (arrow in right enlarged detail in 2nd picture) on the propeller shaft (20) and closed groove (arrow in left enlarged detail in 2nd picture) on the splined profile (11).  
16 Remove propeller shaft (20) downwards    
INSPECT Checking     
17 Check rubber boot (13) of propeller shaft (20) IMPORTANT If necessary, replace rubber boot (13).  
18 Check constant velocity joint and double cardan U-joint of propeller shaft (20) for signs of wear and damage IMPORTANT If necessary, replace propeller shaft (20).  
19 Install in the reverse order    
FRONT AXLE TRANSMISSION

Number Designation Model 216 Model 221
BA33.30-P-1004-03G Collar bolt, retaining collar to front axle gear   Nm 55 55
BA33.30-P-1009-03G Collar bolt, shield to shield bracket   Nm 8 8
BA33.30-P-1012-03G Bolt, propeller shaft to front axle transmission Stage 1 Nm 45 45
Stage 2 ∠° 95 95
HOUSING

Number Designation Transmission 722.9
BA27.40-P-1008-01A Bolt, automatic transmission to engine M10X40 Nm 38
M10X90 Nm 38
M12 Nm -
PROPELLER SHAFT

Number Designation Model 216 Model 221
BA41.10-P-1001-01H Self-locking nut, flex disk to transmission or front propeller shaft M12 Nm 68 68