Remove/install brake disc - AR42.10-P-0220SX
MODEL 216
MODEL 221
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1 | Release parking brake | Only if removing brake disk (1) on rear axle | |
| 2 | Remove wheels | ||
| AP40.10-P-4050SX | |||
| Clean | |||
| 3 | Clean electrical connector (A) and its surroundings on control unit (A13) | Only if removing brake disk (1) on rear axle | |
| 4 | Release and detach electrical connector (A) on controller unit (A13) | Only if removing brake disk (1) on rear axle | |
| 5 | Remove bolt (6a) and pull rpm sensor (L6/1 or L6/2) with bracket (6b) out of steering knuckle (7) | MODEL 216 (except 216.379) MODEL 221 (except 221.179) Only if removing brake disk (1) on front axle |
|
| AR42.30-P-0712SX | |||
| 6 | Remove brake pads | MODEL 216, 221With fixed-caliper brake | AR42.10-P-0161SX |
| MODEL 216, 221With floating caliper brake | AR42.10-P-0160SX | ||
| 7.1 | Detach brake caliper support (2) from wheel carrier (10) or steering knuckle (7) | MODEL 216, 221with floating caliper brake | |
| MODEL 216, 221On front axle | AR42.10-P-0070SX | ||
| MODEL 216, 221at rear axle | AR42.10-P-0080SX | ||
| 7.2 | Detach brake caliper (8) from steering knuckle (7) or wheel carrier (10) | MODEL 216 With fixed-caliper brake MODEL 221 without CODE Z07 (Top protection) With fixed-caliper brake |
|
| MODEL 216 On front axle MODEL 221 without CODE Z07 (Top protection) On front axle |
AR42.10-P-0070SX | ||
| MODEL 216 at rear axle MODEL 221 without CODE Z07 (Top protection) at rear axle Fasten the brake caliper (8) to the vehicle with hook. The brake hose (9) may not be pulled or kinked. Otherwise it will be damaged. |
AR42.10-P-0080SX | ||
| 7.3 | Remove both brake calipers (8) | MODEL 221 with CODE Z07 (Top protection) On front axle |
|
| AR42.10-P-0070SX | |||
| Check | |||
| 8 | Check brake lining thickness | ||
| AP42.10-P-4253A | |||
| 9 | Check brake disks (1) for wear | ||
| AP42.10-P-4258SX | |||
| 10 | Remove locking bolt (3) and remove brake disk (1) | If the parking brake drums are worn, turn back the adjusting mechanism (4) of the parking brake beforehand. Otherwise, the brake shoes (5) will be damaged. |
|
| *BA42.10-P-1001-06G | |||
Refer to: ↓ Adjust parking brake |
*BA42.10-P-1002-06G | ||
| AR42.20-P-0540SX | |||
| Clean | |||
| 11 | Clean the contact surfaces (1a, 1b) and snug fit (1c) of brake disk (1) if necessary | ||
| 12 | Grease the snug fit (1c) of the brake disk (1) slightly | Paste, hot lubrication 1 kg, DBL 6879.20 | *BR00.45-Z-1005-06A |
| Check | |||
| 13 | Check condition of brake shoes (5) on parking brake for wear | If necessary: ↓ Replace parking brake shoes. |
|
| AR42.20-P-0530SX | |||
| 14 | Install in the reverse order | ||
| 15 | Adjust parking brake | After installing brake disks (1) on rear axle | |
| AR42.20-P-0540SX | |||
| 16 | Carry out brake test on the test stand | ||
| AP42.00-P-4290BA |
BRAKE DISKS, BRAKE COVER PLATE
| Number | Designation | MODEL 216 | MODEL 221 | |
|---|---|---|---|---|
| BA42.10-P-1001-06G | Safety bolt, rear axle brake disk to flange | Nm | 10 | 10 |
BRAKE DISKS, BRAKE COVER PLATE
| Number | Designation | MODEL 216 | MODEL 221 | |
|---|---|---|---|---|
| BA42.10-P-1002-06G | Locking bolt, brake disk of front axle to wheel hub | Nm | 10 | 10 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1005-06A | Paste, hot lubrication 1 kg, DBL 6879.20 | A 000 989 76 51 |