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Home >> Mercedes Benz >> 2012 >> G550 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove, install differential lock shift cylinder - AR33.40-P-0403GG

Remove, install differential lock shift cylinder - AR33.40-P-0403GG

MODEL 460, 461, 463 (except, 461.331, 463.270 /271) with CODE (A70) Front axle differential lock 

Fig 1: Identifying Shift Cylinder
G07713961Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
1 Detach hydraulic line from cylindrical actuator (1) NOTES Seal off line end and threaded connection with plugs. Escaping brake fluid can damage the paint.  
NOTES Brake fluid notes   AH42.50-P-0001-01A
2 Unscrew union nut and connector of the electrical connection    
3 Mark the installed position of the cylindrical actuator (1) relative to the axle tube IMPORTANT Only if the shift cylinder (1) or parts of the differential lock are not replaced.  
4 Unscrew the mounting screws and remove cylindrical actuator (1)    
INSTALLING Install     
5 Install shift cylinder (1) of differential lock IMPORTANT If necessary observe the marking applied beforehand.
IMPORTANT If the shift cylinder (1) has been disassembled or parts of the differential lock have been replaced, see: ↓
 
Adjust cylindrical actuator AR33.40-P-0402A 
TORQUE SPECIFICATION *BA33.40-P-1003-01A 
6 Connect connector of electrical connection and screw on union nut    
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
7 Attach hydraulic line    
NOTES Brake fluid notes   AH42.50-P-0001-01A
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
8 Bleed differential lock hydraulic system   AR33.40-P-0701GG 
NOTES Brake fluid notes   AH42.50-P-0001-01A
DIFFERENTIAL LOCK CYLINDER

Number Designation Models 460, 461 Models 463
BA33.40-P-1003-01A Bolt, cylindrical actuator to axle tube Nm 25 25