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Home >> Mercedes Benz >> 2012 >> G550 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Adjust cylindrical actuator - AR33.40-P-0402A

Adjust cylindrical actuator - AR33.40-P-0402A

MODEL 460, 461, 463 (except, 461.331, 463.270 /271) with CODE (A70) Front axle differential lock 

Fig 1: Identifying Pressure Switch And Shift Cylinder
G07713959Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Screw in pressure switch (1) TORQUE SPECIFICATION Initial torque *BA33.40-P-1004-01A 
MPECIAL TOOL Figure
2 Secure cylindrical actuator (2) in the axle housing so that it can still be moved quite easily    
3 Operate cylindrical actuator and lock dog clutch in position    
4 Move cylindrical actuator until it contacts the stop on the dog clutch detectably IMPORTANT The inner spring must not be tensioned, i.e. when released the cylindrical actuator must not move backwards.  
5 Tighten the cylindrical actuator (2) securely TORQUE SPECIFICATION *BA33.40-P-1003-01A 
6 Tighten pressure switch (1) TORQUE SPECIFICATION Final torque *BA33.40-P-1004-01A 
MPECIAL TOOL Figure
DIFFERENTIAL LOCK CYLINDER

Number Designation Model 460, 461 Model 463
BA33.40-P-1003-01A Bolt, cylindrical actuator to axle tube   Nm 25 25
BA33.40-P-1004-01A Pressure switch to shift cylinder Stage 1 Nm 20 20
Stage 2 Nm 105 105
Fig 2: Identifying Wrench Socket (620 589 01 09 00)
G07713960Courtesy of MERCEDES-BENZ USA