LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2011 >> S63 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 221 Chassis - 2 Of 3 >> Testing & Repair >> Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks - AR83.30-P-1760SX

Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks - AR83.30-P-1760SX

Model 216, 221 

Shown on model 221 

Fig 1: Identifying Drain/Evacuate And Recharge Air Conditioning Component - Shown On Model 221
G10112990DANGERNOTESNOTESIMPORTANTSPECIAL TOOLREFER TO SPECIAL TOOLSIMPORTANTIMPORTANTNOTESREFER TO SPECIAL TOOLSREFER TO SPECIAL TOOLSNOTESIMPORTANTFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONFLUID SPECIFICATIONINSPECTCourtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Do not perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. AS83.00-Z-0001-01A
NOTES Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
IMPORTANT Notes on handling refrigerant R134a   AH83.30-N-0003-01A
  Draining     
1.1 Open the cover (1) Model 221  
1.2 Remove radiator grille and cover over high-pressure line (3) Model 216  
Remove/install front bumper Model 216 up to model year 2011 AR88.20-P-2000SX
Remove/install radiator grille Model 216 as of model year 2011 AR88.40-P-4001SC
SPECIAL TOOL Mounting wedge Fig 2
2 Connect air conditioning extractor, recycling and filling unit for refrigerant R134a    
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B
IMPORTANT Observe the manufacturer's operator's manual.
3 Suction off refrigerant IMPORTANT Note down extracted compressor oil filling quantity.  
  Evacuate     
4 Check specifications for replacing fluid reservoir    
NOTES Protect air conditioning circuit and components from moisture when carrying out repair work AH83.30-P-0005-01A
If specifications are met.
↓
Replace receiver/drier.
AR83.30-P-6520SX 
5 Clean refrigerant and evacuate air conditioning system    
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B
  Filling     
6 Replace the filling quantity of compressor oil noted down during evacuation of the air conditioning system with new compressor oil and route back to the refrigerant circuit    
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B
NOTES Note compressor oil filling quantity. If the compressor oil filling quantity is measured incorrectly, the refrigerant compressor can be damaged.
IMPORTANT Additional oil filling quantity following installation of new refrigerant circuit components:
FLUID SPECIFICATION Filling quantity - refrigerant compressor *BF83.55-P-1001-01H 
FLUID SPECIFICATION Additional oil filling quantity after sudden emptying of system (e.g. line ruptured) *BF83.55-P-1002-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of condenser *BF83.55-P-1003-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of evaporator *BF83.55-P-1004-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of fluid reservoir *BF83.55-P-1005-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of low-pressure line *BF83.55-P-1006-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of high-pressure line *BF83.55-P-1007-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of refrigerant compressor *BF83.55-P-1008-01H 
FLUID SPECIFICATION Additional oil filling quantity with detectable leakage *BF83.55-P-1009-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of rear air conditioning evaporator *BF83.55-P-1010-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of rear A/C lines *BF83.55-P-1011-01H 
FLUID SPECIFICATION Additional oil filling quantity after replacement of evaporator (rear) *BF83.55-P-1012-01H 
FLUID SPECIFICATION Additional filling capacity for refrigerant compressor with rear air conditioning *BF83.55-P-1013-01H 
7 Charge air conditioning system FLUID SPECIFICATION Filling capacity of air conditioning/automatic air conditioning *BF83.00-P-1001-01H 
8 Perform pressure test on AC system    
9 Disconnect air conditioning evacuation, recycling and charging unit for refrigerant R134a    
INSPECT Check     
10 Check air conditioning system for leakage Model 221.095/195 AR83.30-P-1761PS 
Model 216, 221 (except 221.095/195) AR83.30-P-1761UV 
11.1 Close cover (1) Model 221  
11.2 Install radiator grille and cover over high-pressure line (3) Model 216  
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation Model 216 MODEL 221 except CODE 582, except CODE Z07, except CODE Z19
BF83.00-P-1001-01H Filling capacity of air conditioning/automatic air conditioning Refrigerant R134 a g 1070 1070
See MB 361.0 refrigerant R 134a A 000 989 03 48 MB 361.0 refrigerant R 134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation MODEL 221 with CODE 582, except CODE Z07, except CODE Z19 MODEL 221 with CODE 582, with CODE Z07, with CODE Z19
BF83.00-P-1001-01H Filling capacity of air conditioning/automatic air conditioning Refrigerant R134 a g 1180 1350
See MB 361.0 refrigerant R 134a A 000 989 03 48 MB 361.0 refrigerant R 134a A 000 989 03 48
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1001-01H Filling quantity - refrigerant compressor Compressor oil cm3 110 120
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1001-01H Filling quantity - refrigerant compressor Compressor oil cm3 110
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1002-01H Additional oil filling quantity after sudden emptying of system (e.g. line ruptured) Compressor oil cm3 40 40
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1002-01H Additional oil filling quantity after sudden emptying of system (e.g. line ruptured) Compressor oil cm3 40
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1003-01H Additional oil filling quantity after replacement of condenser Compressor oil cm3 20 20
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1003-01H Additional oil filling quantity after replacement of condenser Compressor oil cm3 20
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1004-01H Additional oil filling quantity after replacement of evaporator Compressor oil cm3 40 40
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1004-01H Additional oil filling quantity after replacement of evaporator Compressor oil cm3 40
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1005-01H Additional oil filling quantity after replacement of fluid reservoir Compressor oil cm3 10 10
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1005-01H Additional oil filling quantity after replacement of fluid reservoir Compressor oil cm3 10
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1006-01H Additional oil filling quantity after replacement of low-pressure line Compressor oil cm3 10 10
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1006-01H Additional oil filling quantity after replacement of low-pressure line Compressor oil cm3 10
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1007-01H Additional oil filling quantity after replacement of high-pressure line Compressor oil cm3 10 10
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1007-01H Additional oil filling quantity after replacement of high-pressure line Compressor oil cm3 10
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1008-01H Additional oil filling quantity after replacement of refrigerant compressor Compressor oil cm3 20 -
Specification MB 362.0 compressor oil A 001 989 08 03 -
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1008-01H Additional oil filling quantity after replacement of refrigerant compressor Compressor oil cm3 20
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1009-01H Additional oil filling quantity with detectable leakage Compressor oil cm3 20 20
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1009-01H Additional oil filling quantity with detectable leakage Compressor oil cm3 20
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1010-01H Additional oil filling quantity after replacement of rear air conditioning evaporator Compressor oil cm3 30 30
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1010-01H Additional oil filling quantity after replacement of rear air conditioning evaporator Compressor oil cm3 30
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1011-01H Additional oil filling quantity after replacement of rear A/C lines Compressor oil cm3 20 20
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1011-01H Additional oil filling quantity after replacement of rear A/C lines Compressor oil cm3 20
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1012-01H Additional oil filling quantity after replacement of evaporator (rear) Compressor oil cm3 10 10
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1012-01H Additional oil filling quantity after replacement of evaporator (rear) Compressor oil cm3 10
Specification MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 216 Refrigerant compressor Model 221 Electric refrigerant compressor with mild hybrid
BF83.55-P-1013-01H Additional filling capacity for refrigerant compressor with rear air conditioning Compressor oil cm3 30 30
Specification MB 362.0 compressor oil A 001 989 08 03 MB 362.0 compressor oil A 001 989 08 03
REFRIGERANT COMPRESSOR

Number Designation Model 221 Refrigerant compressor
BF83.55-P-1013-01H Additional filling capacity for refrigerant compressor with rear air conditioning Compressor oil cm3 30
Specification MB 362.0 compressor oil A 001 989 08 03
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA
scientia non olet · About LEMON Manuals