LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2011 >> ML450 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - 164 Ml Class - 1 Of 2 >> Testing & Repair >> Remove/install front axle brake caliper - AR42.10-P-0070GZ

Remove/install front axle brake caliper - AR42.10-P-0070GZ

MODEL 164, 166 

Shown: model 164.175 

Fig 1: Identifying Front Axle Brake Caliper Remove/Install Components - Shown On Model 164.175
G09982462Courtesy of MERCEDES-BENZ USA

Illustration shows model 166.074 

Fig 2: Identifying Front Axle Brake Caliper Remove/Install Components - Shown On Model 166.074
G09982463Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove front wheel-and-tire assemblies    
REFER TO MAINTENANCE   MODEL 164 AP40.10-P-4050Z
REFER TO MAINTENANCE   MODEL 166 AP40.10-P-4050EW
2.1 Remove bolt (2) and detach the electrical connector of the brake pad contact sensor from brake caliper (1) MODEL 164, 166 (except 166.074/874) If installed.  
TORQUE SPECIFICATION Screw/bolt, brake pad contact sensor to brake caliper *BA42.10-P-1004-10L 
2.2 Remove bolt (31e) and disconnect right front brake wear sensor electrical connector (S10/2x1) from right front brake wear sensor (S10/2) MODEL 166.074/874  
TORQUE SPECIFICATION
MODEL 166.074/874
*BA42.10-P-1004-10L 
3 Remove brake pads MODEL 164 AR42.10-P-0160GZ 
MODEL 166.074/874 AR42.10-P-1610GQA
MODEL 166 (except 166.074/874) AR42.10-P-1600GQ
4 Detach brake hose MODEL 164, 166 AR42.10-P-0013GZ 
5.1 Unscrew bolts (4) from brake caliper support (5) and remove MODEL 164, 166 (except 166.074/874)
If necessary
INSTALLATION IMPORTANT Replace screws/bolts (4).
 
TORQUE SPECIFICATION Self-locking bolt, brake caliper support to steering knuckle *BA42.10-P-1003-10L 
5.2 Remove bolts (35) and remove brake caliper (31a) MODEL 166.074/874
INSTALLATION IMPORTANT Replace bolts (35).
 
TORQUE SPECIFICATION
MODEL 166.074/874
*BA42.10-P-1003-10L 
6 Install in the reverse order    
7 Bleed brake system MODEL 164 AR42.10-P-0010GZ 
MODEL 166 AR42.10-P-0010CW
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 164 (except 164.177) MODEL 164.177
BA42.10-P-1003-10L Self-locking bolt, brake caliper support to steering knuckle Stage 1 Nm 80 80
Stage 2 ∠° 45 45
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 166 (except 166.074/874) MODEL 166.074/874
BA42.10-P-1003-10L Self-locking bolt, brake caliper support to steering knuckle Stage 1 Nm 80 80
Stage 2 ∠° 45 45
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 164 (except 164.177) MODEL 164.177
BA42.10-P-1004-10L Screw/bolt, brake pad contact sensor to brake caliper M6 Nm 8 8
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 166 (except 166.074/874) MODEL 166.074/874
BA42.10-P-1004-10L Screw/bolt, brake pad contact sensor to brake caliper M6 Nm 8 8