Replace brake hoses - AR42.10-P-0013GZ

MODEL 164, 166 

Fig 1: Identifying Brake Hoses Components - Shown On Model 164 (Front)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Brake Hoses Components - Shown On Model 164 (Rear)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Brake Hoses Components - Shown On Model 166

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

7.12.11

Value modified: Brake pipe to brake hose

Model 166

*BA42.10-P-1002-04J

	Remove/install
	Risk of injury  to skin and eyes caused by handling hot or glowing objects.	Wear safety gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on installing brake hoses		AH42.10-P-9406-01GZ
1	Detach corresponding complete wheel	Model 164	AP40.10-P-4050Z
		Model 166	AP40.10-P-4050EW
	Clean
2	Clean the area around the brake line (1) and brake hose (2) in the area of the separation points	Before opening the brake system, the area around the separation point should be cleaned thoroughly. Even the smallest particles of dirt, introduced into the hydraulic components, can lead to malfunctions and a total failure of the SBC system.
		LU cleaner	*BR00.45-Z-1028-04A
3	Detach brake line (1) from brake hose (2)	Counterhold on two flats of brake hose (2) using an open end wrench. Seal connections immediately. Otherwise, escaping brake fluid may damage adjacent components. Model 166: Rear axle brake caliper (4) must not be drained. Otherwise it must be replaced. Do not twist bracket (3).
			*BA42.10-P-1002-04J
			Fig 4
			Fig 6
4	Detach brake hose (2) from bracket (6)	Model 166
5	Unscrew brake hose (2) from brake caliper (4)		*BA42.10-P-1001-04J
			Fig 5
6	Detach brake hose (2) from bracket (5)	Model 164 at front axle
			Fig 7
7	Detach brake hose (2) from bracket (6)	Model 164
8	Install in the reverse order
	Clean
9	Use water to rinse off any escaped brake fluid
10	Bleed brake system	Model 164	AR42.10-P-0010GZ
		Model 166	AR42.10-P-0010CW
	Checking
11	Check brake system for leaks		AR42.10-P-0100-01GZ
12	Carry out brake test on the test stand		AP42.00-P-4290BA

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 164.1/8	Model 166
BA42.10-P-1001-04J	Brake hose to brake caliper	Nm	22	24
BA42.10-P-1002-04J	Brake pipe to brake hose	Nm	15	14

Fig 4: Identifying Box Wrench Bit (000 589 75 03 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Ring Wrench (000 589 76 03 00)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Set Of Stop Plugs (129 589 00 91 00)

Courtesy of MERCEDES-BENZ USA

Fig 7: Identifying Pliers (164 589 01 37 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1028-04A	LU cleaner	Adolf Wurth GmbH & Co. KG