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Remove compressor, install - AR32.22-P-2001GZ: Notes

MODEL 164 with CODE (489) AIRmatic (air suspension with level adjustment and adaptive damping system ADS) 

Fig 1: Identifying Compressor Components
G05258056Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

2.5.11 Switch off ignition, added
Check rubber mounts of compressor unit
Operation step 1
Operation step 9
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
IMPORTANT Notes on AIRmatic   AH32.22-P-1000-02GZ 
1 Switch off ignition    
2 Raise vehicle using vehicle lift until the wheels are clear of the ground   AR00.60-P-1000GZ
3 Remove front section of fender liner in right front fender   AR88.10-P-1310GZ
4 Release clip (1) and detach intake hose (2)    
5 Disconnect electrical connectors (3)    
6 Detach pressure line (4) from AIRmatic compressor unit (A9/1) The complete wheels must not be on the ground. The air springs can otherwise be damaged and fail later.
Seal connections with blind plugs.
Installation:  Check pressure line (4) and pressure line connections for damage, if necessary: ↓
 
    Repair AIRmatic pressure line connection AR32.22-P-2001-02GZ 
    TORQUE SPECIFICATION *BA32.22-P-1003-03B 
    SPECIAL TOOL Socket Fig 3
    SPECIAL TOOL Knife Fig 2
    Leak detection spray *BR00.45-Z-1002-03A 
    Leak detection spray for USA *BR00.45-Z-1004-03A 
7 Unscrew nuts (5) and remove AIRmatic compressor unit (A9/1) TORQUE SPECIFICATION *BA32.22-P-1002-03B 
8 Check rubber mounts of AIRmatic compressor unit (A9/1) Check condition and correct seating, replace if necessary: ↓
Replace rubber mounts for compressor.
AR32.22-P-2011TX 
9 Replace AIRmatic relay When replacing AIRmatic compressor unit (A9/1)  
REFER TO BASIC KNOWLEDGE Relay assignment of fuse and relay box in right engine compartment Up to model year (MY) 2008/ modification year 07 GF54.15-P-1257-02GZ
REFER TO BASIC KNOWLEDGE Relay assignment of fuse and relay box in right engine compartment Model 164.1 as of MY 2009 /modification year 08 facelift, Model 164.8 as of MY 2009 /modification year 08 GF54.15-P-1257-02GM
10 Install in the reverse order    
11 Fill AIRmatic using STAR DIAGNOSIS Fill AIRmatic correctly; the complete wheels must not be touching the ground. The air springs can otherwise be damaged and fail later. AD00.00-P-2000-04A
12 Check AIRmatic for leaks.   AR32.22-P-8100GZ 
AIR SUSPENSION

Number Designation Model 164.1/8 with AIRmatic, code 489
BA32.22-P-1002-03B Nut, compressor to bracket Nm 3
BA32.22-P-1003-03B Pressure line, air suspension to compressor Nm 3.5
Fig 2: Identifying Hose Cutter (000 589 12 28 00)
G05258057Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Wrench Socket (211 589 00 09 00)
G05258058Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH,
Augsburger Str. 289-293,
70327 Stuttgart
Germany
Tel. +49 711 30502-0
Fax +49 711 30502-10
www.kaeltefischer.de
BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY
Gary Boyd 1820 Clark Avenue
Long Beach, CA 90815
USA
Phone +1 562 5975519
Fax: +1 562 5975269
www.liqui-moly.com