Adjust tilting/sliding roof cover - AR77.20-P-1100SX

MODEL 221.0 with CODE (414) Power glass tilting/sliding roof

MODEL 221.1, 216.3

Shown on model 221.0

Fig 1: Identifying Tilting/Sliding Roof Cover, Rubber Bellows And Cardboard Strips - Shown On Model 221.0

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

23.3.06	Bolt securing tilting/sliding roof cover to tilt angle bracket	Model 221	*BA77.20-P-1003-01J
30.3.06	"Check position of drive shaft" newly added	Step 10	AR77.20-P-1400-01SX

	Removing
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof.	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Move tilting/sliding roof cover (1) to pop-up position
2	Completely open sliding roof lining (2)
3	Remove rubber bellows on left and right on sliding/pop-up roof cover (1)	Carefully loosen rubber bellows (3) from lower arrest and then remove from sliding/pop-up roof cover (1), otherwise the rubber bellows (3) can be damaged Observe installation position of rubber bellows (3).
4	Close tilting/sliding roof panel (1)
	Adjust
5	Loosen bolts (4) on left and right on tilting/sliding roof cover (1)
6	Insert cardboard strips (5) into sealing joint at rear in center.	Cardboard strip (5) approx. 500 mm long and approx. 2 mm thick Gap dimensions should be approximately equal at front and rear sealing joint. Align side gaps in center
7	Adjust tilting/sliding roof cover (1) in relation to outer skin of the roof	Observe measuring position (A) for height adjustment	*BE77.20-P-1001-01G
8	Tighten bolts (4) on left and right on tilting/sliding roof cover (1) from rear toward front		*BA77.20-P-1003-01J
9	Check tilting/sliding roof for proper function and correct tilting/sliding roof cover (1) match.	The adjustment of the tilting/sliding roof cover (1) is okay, if a plopping sound is not audible when opening.
10	Check position of drive shafts.	If applicable, adjust drive shafts by moving drive wedge on lower gate, see: ↓	AR77.20-P-1400-01SX
10	Check position of drive shafts.	Remove/install tilting/sliding roof motor	AR77.20-P-3010SX
	Install
11	Move tilting/sliding roof cover (1) to pop-up position
12	Install rubber bellows (3) on left and right on tilting/sliding roof cover (1)	Do not mix up rubber bellows (3).
13	Close tilting/sliding roof panel (1)
14	Close sliding roof lining (2).
15	Perform learn-in procedure for tilting/sliding roof pinch protection
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS system	*WH58.30-Z-1048-13A

TILTING/SLIDING ROOF

Number	Designation			Model 216	Model 221
BE77.20-P-1001-01G	Height setting	Measuring position "A" (x)	mm	140	140
		front: deeper than outer skin of the roof	mm	0 - 1	0 - 1
		rear: higher than outer skin of the roof	mm	0 - 1	0 - 1

ELECTRIC SLIDING ROOF

Number	Designation		Model 216	Model 221
BA77.20-P-1003-01J	Bolt securing tilting/sliding roof cover to tilt angle bracket	Nm	4.5	4.5

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1048-13A	STAR DIAGNOSIS system, Compact Passenger Car	6511 1801 00