Preparations for distance and comparison measurements - AR40.30-P-0401CW
MODEL 204, 207 Shown on model 204.9
Shows model 204.9
Fig 2: Identifying Mount, Threaded Stud, Supports, Shims, Retaining Bolt And Rear Engine Crossmember (Shows Model 204.9)
Shown on model 204.0 without 4MATIC
Fig 3: Identifying Mount, Threaded Stud, Supports, Shims, Retaining Bolt And Rear Engine Crossmember (Shown On Model 204.0)
Fig 4: Identifying Telescopic Measuring Rod And Tip, Supports, Threaded Stud And Dimensions Of Supports (Shown On Model 204.0)
| Removing | |||
| 1 | Align the vehicle | Measure vehicle inclination across the door sills, e.g. using a spirit level |
|
| 2.1 | Remove lower engine compartment paneling | Model 204.9 | AR61.20-P-1105CY |
| 2.2 | Remove lower engine compartment paneling | Model 204.0/2 with gasoline engine Model 207 with gasoline engine |
AR61.20-P-1105EW |
| 2.3 | Remove bottom sections of soundproofing | Model 204.0/2 with diesel engine Model 207 with diesel engine |
AR94.30-P-5300EW |
| 3 | Detach left and right underfloor paneling | Only if the distance measurement and comparative measurement is carried out on the rear axle. Model 204 Model 207 |
AR61.30-P-1001EC |
| 4 | Remove strut (5) | Model 204.9 Only if the distance measurement and comparative measurement is carried out on the rear axle. |
AR35.10-P-0042-01CWG |
| 5.1 | On the rear engine crossmember (63) remove the two bolts, at the fifth threaded hole from the rear | Model 204.0/2, 207: On vehicles on which the rear engine crossmember (63) is mounted at this position. | |
| 5.2 | Cut an M10 thread on the fifth bores from the rear | Model 204.0/2, 207: On vehicles on which the rear engine crossmember (63) is not mounted at this position. | |
| 5.3 | On the rear engine crossmember (63) remove the two bolts at the second threaded hole from the front | Model 204.9 | |
| 6 | Turn in threaded bolts (07n) of suspension (07) with shims (1) | *170589006300 | |
| 7 | Insert and adjust hanger (07) | AR40.30-P-0401-01CW | |
| *170589006300 | |||
| 8 | Insert telescopic measuring rod (06) with connecting parts onto retaining bolt using bubble level (024b) | ||
| *124589086300 | |||
| *124589011900 | |||
| *124589021900 | |||
| *168589076300 | |||
| Measure | |||
| 9 | Carry out distance and comparison measurements on front and rear axles | AR40.30-P-0402CW | |
| Install | |||
| 10 | Detach cradle (07) and threaded bolts (07n) | *170589006300 | |
| 11 | Screw in bolts of rear engine crossmember (63) | If the rear bolts on the rear engine crossmember (63) have been unscrewed. |
*BA22.10-P-1005-03E |
| 12 | Install strut (5) | Model 204.9 Only when the distance measurement and comparative measurement has been carried out at the rear axle. | AR35.10-P-0042-01CWG |
| *BA35.10-P-1007-01N | |||
| *BA35.10-P-1008-01N | |||
| 13 | Install left and right underfloor paneling | Model 204 Model207 |
AR61.30-P-1001EC |
| 14.1 | Install lower engine compartment paneling | Model 204.9 | AR61.20-P-1105CY |
| 14.2 | Install lower engine compartment panelings | Model 204.0/2 with gasoline engine Model 207 with gasoline engine |
AR61.20-P-1105EW |
| 14.3 | Install bottom sections of soundproofing | Model 204.0/2 with diesel engine Model 207 with diesel engine |
AR94.30-P-5300EW |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | 204 except 4-MATIC | 204 4-MATIC | Model 207 | |
|---|---|---|---|---|---|
| BA22.10-P-1005-03E | Bolt, rear engine support to frame floor assembly | Nm | 50 | 50 | 50 |
Rear axle carrier
| Number | Designation | Model 204 | |
|---|---|---|---|
| BA35.10-P-1007-01N | Nut, strut to body | Nm | 25 |
| BA35.10-P-1008-01N | Bolt, strut to rear rubber mount of rear axle carrier | Nm | 25 |