Remove/install rear rubber bushing of rear axle mount - AR35.10-P-0042CW

MODEL 204, 207 

Shows model 204.9 

Fig 1: Identifying Rear Rubber Bushing Of Rear Axle Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
		Installation: Caution: important note:  It is mandatory for the thread in the frame floor assembly to be recut and blown out, as the remaining adhesive remains in the thread prevent the required preload force of the bolt being reached, despite the specified torque and specified angle of rotation being reached. If this is not observed, then the faulty bolt preload force will cause bending forces to act on the bolt, which could ultimately lead to bolt fracture.
		While working on the rear axle care must be taken to ensure that the surfaces of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the of the parts will be reduced.
		Installation:  Tighten nuts and bolts of chassis components only when vehicle is in the ready-to-drive condition.
		Always replace rubber mounts (1) in pairs.
1	Secure vehicle on vehicle lift		AR00.60-P-0100CW
2	Remove rear wheels
	Remove/install wheels		AP40.10-P-4050CW
3	Remove left and right rear diagonal strut	Model 207.4
			*BA61.10-P-1007-01H
			*BA61.10-P-1008-01H
			*BA61.10-P-1009-01H
4.1	Unhook rear muffler (6) from exhaust rubber mount(s)	Engine 271, 272, 273, 276, 278, 642, 646, 651
4.2	Detach exhaust system at connecting point of catalytic converter/center muffler and remove	Engine 156	AR49.10-P-7100CW
5	Remove struts (2), to do so unscrew bolts (2s) and nuts (2m)	Model 204.9	AR35.10-P-0042-01CWG
			*BA35.10-P-1007-01N
			*BA35.10-P-1008-01N
6	Tension rear springs		AR32.20-P-0230CW
7	Support rear axle carrier (4) at differential (50) using transmission jack and transmission plate and lash down securely
8	Remove bolts (1s) of rubber mounts (1)	Installation:  Recut and blow out the threads in the frame floor assembly to ensure a perfect threaded connection.
		Use new bolts (1s).
			*BA35.10-P-1002-01N
9	Lower rear axle carrier (4) at rear
10	Press rubber bushing (1) out of rear axle carrier (4)		AR35.10-P-0040-03CW
			Fig 2
			Fig 3
			Fig 4
			Fig 5
			Fig 6
		Lubricant, rubber assembly 1 l	*BR00.45-Z-1010-06A
11	Install in the reverse order

REAR AXLE CARRIER

Number	Designation		Model 204
BA35.10-P-1007-01N	Nut, strut to body	Nm	25
BA35.10-P-1008-01N	Bolt, strut to rear rubber mount of rear axle carrier	Nm	25

REAR AXLE CARRIER

Number	Designation			Model 204	Model 207
BA35.10-P-1002-01N	Self-locking bolt, rear axle carrier rear rubber bushing to frame floor	Stage 1	Nm	80	80
		Stage 2		Releasing	Releasing
		Stage 3	Nm	80	80
		Stage 4	∠°	90	90

FRAME FLOOR ASSEMBLY

Number	Designation		Model 207.4
BA61.10-P-1007-01H	Bolt, rear diagonal strut on spare wheel well	Nm	80
BA61.10-P-1008-01H	Bolt, rear diagonal strut on longitudinal member	Nm	80
BA61.10-P-1009-01H	Bolt, rear diagonal strut to bracket	Nm	17

Fig 2: Identifying Extraction And Insertion Tool (204 589 00 43 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Hand Pump (652 589 00 33 21)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Hollow Cylinder (652 589 00 33 22)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Hydraulic Hose (Complete) (652 589 00 33 23)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Retaining Belt (001 589 01 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1010-06A	Lubricant, rubber assembly 1 l	A 000 989 03 67