Cavity preservation following repair work - AR97.20-P-1500CW

MODEL 204

Model 204.0/2 Engine hood

Fig 1: Identifying Engine Hood

Courtesy of MERCEDES-BENZ USA

Model 204.0 Liftgate

Fig 2: Identifying Liftgate

Courtesy of MERCEDES-BENZ USA

Model 204.2 Liftgate

Fig 3: Identifying Liftgate

Courtesy of MERCEDES-BENZ USA

Model 204.9 Engine hood Model 204.0/2 Driver door

Fig 4: Identifying Engine Hood

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Liftgate

Fig 5: Identifying Driver Door

Courtesy of MERCEDES-BENZ USA

Model 204.0 Rear doors

Fig 6: Identifying Rear Doors

Courtesy of MERCEDES-BENZ USA

Model 204.2 Rear door

Fig 7: Identifying Rear Door

Courtesy of MERCEDES-BENZ USA

Model 204.9 Rear door/Driver door

Fig 8: Identifying Rear Door/Driver Door

Courtesy of MERCEDES-BENZ USA

Model 204.0 Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member

Fig 9: Identifying Upper Front Longitudinal Member, A-Pillar, B-Pillar, C-Pillar, Side Wall Paneling And Bottom Side Longitudinal Member

Courtesy of MERCEDES-BENZ USA

Model 204.2 Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member

Fig 10: Identifying Upper Front Longitudinal Member, A-Pillar, B-Pillar, C-Pillar, Side Wall Paneling And Bottom Side Longitudinal Member

Courtesy of MERCEDES-BENZ USA

Model 204.9 Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member

Fig 11: Identifying Upper Front Longitudinal Member, A-Pillar, B-Pillar, C-Pillar, Side Wall Paneling And Bottom Side Longitudinal Member

Courtesy of MERCEDES-BENZ USA

Model 204.0/2/9 Front longitudinal member

Fig 12: Identifying Front Longitudinal Member

Courtesy of MERCEDES-BENZ USA

Model 204.0 Rear longitudinal member

Fig 13: Identifying Rear Longitudinal Member

Courtesy of MERCEDES-BENZ USA

Model 204.2 Rear longitudinal member

Fig 14: Identifying Rear Longitudinal Member

Courtesy of MERCEDES-BENZ USA

Model 204.9 Rear longitudinal member

Fig 15: Identifying Rear Longitudinal Member

Courtesy of MERCEDES-BENZ USA

Model 204.0 Rear end

Fig 16: Identifying Rear End

Courtesy of MERCEDES-BENZ USA

Model 204.2 Rear end

Fig 17: Identifying Rear End

Courtesy of MERCEDES-BENZ USA

Model 204.9 Rear end

Fig 18: Identifying Rear End

Courtesy of MERCEDES-BENZ USA

Model 204.0/2/9 Underfloor

Fig 19: Identifying Underfloor

Courtesy of MERCEDES-BENZ USA

	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when handling anticorrosion agents.	Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Notes on cavity preservation		AH97.20-P-0001-01B
1	Perform repair preservation	Apply cavity sealant from inside in crosshatched areas following sealing and paintwork, however, before performing assembly work. Apply repair preservation agent twice with a drying time of 5 minutes in between. The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry. Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
	Processing instructions for cavity preservation agent		AP97.20-P-0640-01A
	Cavity protection, general		GF98.00-P-2045A
		Preservation agent	*BR00.45-Z-1003-05A
2	Remove cavity sealant from drain holes	The processing temperature should not be less than 15 °C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 I container)	A 000 986 72 70 05