Replace spare wheel well - AR64.20-P-1245V: Notes
MODEL 171
| Remove | |||
|---|---|---|---|
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | ||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. |
||
| 1.1 | Remove rear bumper | Except Parktronic system (PTS) Code 220a | AR88.20-P-2200V |
| 2 | Remove detachable parts in area to be repaired | ||
| 3 | Cover all attached parts remaining in vehicle | Tarpaulin (fire-resistant) | *WH58.30-Z-1001-40A |
| 4 | Remove spare wheel well (1) | AR64.20-P-1245-01V | |
| Figure | |||
| *WH58.30-Z-1002-01A | |||
| *WH58.30-Z-1006-01A | |||
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Straight grinder (electric/pneumatic) | *WE58.40-Z-1002-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Two-post lift | *WE58.40-Z-1001-05A | ||
| Primer spray can with repair kit | *BR00.45-Z-1018-07A | ||
| Install | |||
| 5 | Install spare wheel well (1) | AR64.20-P-1245-03V | |
| General notes on riveting | AH60.00-P-0003-01N | ||
| *WH58.30-Z-1038-02A | |||
| *WH58.30-Z-1031-02A | |||
| *WH58.30-Z-1003-02A | |||
| *WE58.40-Z-1003-14A | |||
| *WH58.30-Z-1003-29A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Two-post lift | *WE58.40-Z-1001-05A | ||
| Primer spray can with repair kit | *BR00.45-Z-1018-07A | ||
| 6 | Clean area to be repaired | ||
| 7 | Prime area to be repaired with priming filler | ||
| 8 | Carry out seam sealing after repairs | AR97.10-P-4000V | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 9 | Paint repair areas and adjacent surfaces | ||
| 10 | Apply additional cavity preservation | AR97.20-P-1500V | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun Sata HRS no. 11072 | *WE58.40-Z-1006-08A | ||
| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| 11.1 | Install rear bumper | Except Parktronic system (PTS) Code 220a | AR88.20-P-2200V |
| 12 | Remove tarpaulin | *WH58.30-Z-1001-40A | |
| Tarpaulin (fire-resistant) | *WH58.30-Z-1001-40A | ||
| 13 | Install all detachable body components in area to be repaired |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1031-02A | C-clamp |
| WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) |
| WH58.30-Z-1003-29A | Hand riveter |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1001-05A | Two-post lifting platform |
| WE58.40-Z-1006-08A | Cavity preservation gun |
| WE58.40-Z-1003-14A | Blind rivet tool |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1018-07A | Primer spray can with repair kit | A 000 986 32 50 |
| BR00.45-Z-1001-13A | Rivet | A 003 990 35 97 |