Remove/install transmission - AR26.10-P-0020V
TRANSMISSION 716.631 in MODEL 171.442 with ENGINE 271.944
TRANSMISSION 716.669 in MODEL 171.454 with ENGINE 272.942
TRANSMISSION 716.664 in MODEL 171.456 with ENGINE 272.963
Shown on model 171.442
MODIFICATION NOTES
| 4.1.06 | Oil drain screw on transmission | Transmission 716.6 | *BA26.40-P-1004-01C |
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | - | |
| Notes on self-locking nuts and bolts | - | ||
| Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury with caustic burns to eyes and skin from battery electrolyte or from handling damaged lead-acid batteries | No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and goggles. Only pour battery acid into suitable and appropriately marked containers. |
- | |
| 1 | Disconnect ground line from battery | - | |
| Notes on battery | AH54.10-P-0001-01A | ||
| 2 | Raise vehicle | - | |
| 3 | Remove rear part section of engine compartment paneling | AR61.20-P-1105V | |
| 4 | Disconnect electrical connector from backup lamp switch (S16/2) | ||
| 5.1 | Remove heated O2 sensors | Model 171.454/ 456 | AR07.52-P-5303VA |
| 6 | Detach center shifter console and shift rod on transmission | AR26.60-P-0600-02V | |
| Detach catalytic converter bracket (2) from transmission (1) and from catalytic converter | Model 171 with engine 271 | *BA49.10-P-1011-01K *BA49.10-P-1010-01K |
|
| 7 | Support transmission (1) with |
||
| Unscrew bolts (8, 9) and remove engine crossmember (3) with rear engine mount (4) | Model 171 Nm | *BA22.10-P-1003-01O *BA22.10-P-1008-01O |
|
| Mark position of propeller shaft relative to transmission (1) and propeller shaft | |||
| Detach front flex disk (5) from transmission (1) | The front flex disk (5) remains on the propeller shaft. Installation: Note markings of installation position. Check the front flex disk (5) for wear and damage; replace if necessary. If the fitting sleeves are jammed in the front flex disk (5): Loosen fitting sleeves of front flex disk (5). |
*BA41.10-P-1001-01A AR41.10-P-0050-09V WF58.50-P-4110-01A |
|
| Detach center shifter console and shift rod from transmission (1) | AR26.60-P-0600-02V | ||
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. Disconnect connector (6) for clutch actuation |
- AH42.50-P-0001-01A |
|
| 12 | Lower the transmission (1) at the output end by approx. 100 mm | ||
| 13 | Remove bolts (1a) and remove transmission (1) downwards at an angle | *BA26.10-P-1001-01C | |
| Checking | |||
| 14 | Check central clutch operator (7) | Check for leaks, wear and damage, if necessary: ↓ |
|
| Replace central clutch operator (7). | AR26.40-P-0345V | ||
| 15 | Check pilot bearing in flywheel | Check for wear and damage, if necessary: ↓ | |
| Replace flywheel. | AR03.30-P-8001V | ||
| 16 | Check clutch | Check for wear and damage, if necessary: ↓ | |
| Remove clutch. | AR25.10-P-0050V | ||
| 18 | Install in the reverse order | ||
| 19 | Inspect transmission oil level | ||
| *BF26.10-P-1001-01C | |||
| *BA26.40-P-1004-01C | |||
| *BA26.40-P-1003-01C | |||
| 20 | Bleed clutch operating system | AR25.20-P-0070V |
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS TIGHTENING TORQUES
| Number | Designation | ENGINE 271 in MODEL 171 |
|---|---|---|
| BA22.10-P-1003-01O | Screw/bolt, rear engine crossmember to body | 50 Nm |
CLUTCH OPERATING SYSTEM TIGHTENING TORQUES
| Number | Designation | TRANSMISSION 711.6 |
|---|---|---|
| BA25.20-P-1002-01B | Union nut for clutch operating system line on hose | 16 Nm |
TRANSMISSION TO ENGINE BOLT TIGHTENING TORQUE
| Number | Designation | Specification |
|---|---|---|
| BA26.10-P-1001-01C | Bolt, transmission to engine (transmission 716.6) | 40 Nm |
| BA26.10-P-1001-01F | Bolt, transmission to engine (transmission 711.65 | 39 Nm |
OIL FILLER PLUG AND SCREW TIGHTENING TORQUE
| Number | Designation | Transmission 716.6 | |
|---|---|---|---|
| BA26.40-P-1003-01C | Oil filler screw | Nm | 35 |
OIL FILLER SCREW TO TRANSMISSION HOUSING (THREAD OILED) TIGHTENING TORQUE
| Number | Designation | TRANSMISSION 711.64/65 | TRANSMISSION 711.67 |
|---|---|---|---|
| BA26.40-P-1005-01E | Oil filler screw to transmission housing (thread oiled) | 35 Nm | 33 Nm |
EXHAUST SYSTEM TIGHTENING TORQUE
| Number | Designation | ENGINE 271 in MODEL 171 |
|---|---|---|
| BA49.10-P-1010-01K | Bolt connecting exhaust manifold with catalytic converter to bracket | 20 Nm |
| BA49.10-P-1011-01K | Bolt, catalytic converter bracket to transmission | 40 Nm |
| BA49.10-P-1014-01AI | Bolt, exhaust system bracket to transmission | 25 Nm |
| BA49.10-P-1015-01AI | Bolt, exhaust system bracket to exhaust flange | 35 Nm |
FLUID CAPACITY
| Number | Designation | Transmission 716.60/62/630/631/632/633/634/635/636/638 | Transmission 716.640/641/64 4/646/649, 716.653/654/65 5/656/657/66/67 | ||
|---|---|---|---|---|---|
| *BF26.10-P-1001-01C | Gear oil | Filling capacity | Liters | 1.2 | 1.5 |
| - | - | - | - | ||