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Remove/install front door foil - AR72.10-P-1010V

MODEL 171.4 

Shown on right front door 

Fig 1: Identifying Front Door Foil Components
G05028454Courtesy of MERCEDES-BENZ USA
REMOVING Remove    
1 Remove loudspeaker from left or right front door (7)   AR82.62-P-7845V
2 Remove clip (3) with suitable pliers and route lines (4) behind flap (2) of door foil (1).    
3 Detach door foil (1) from front door (7) with suitable tool NOTES Carefully loosen door foil (1) to prevent damaging paint on front door (7).
IMPORTANT The door foil (1) can also be detached partially, in order to reach components underneath.
 
4 Move control cable (5) and locking rod 86) through door foil (1) and remove door foil (1)    
INSTALLING Install     
5 Check door foil (1) and replace if damaged IMPORTANT When replacing door foil (1) remove glue residues from front door (7) and clean gluing surfaces  
    Cleaner *BR00.45-Z-1025-04A 
6 Check glue bead on door foil (1) and repair with butyl cord if damaged IMPORTANT If the glue bead on the door foil (1) is partially damaged repair damaged section with butyl cord. Route new butyl cord parallel to the damaged glue bead on the door foil (1). Remove glue residues from front door (7) and clean gluing surfaces.  
    Sealing cord *BR00.45-Z-1086-01A 
    Cleaner *BR00.45-Z-1025-04A 
7 Move control cable (5) and locking rod (6) through corresponding recesses in door foil (1)    
8 Position door foil (1) to front door (7) and roll on IMPORTANT Ensure that door foil (1) is exactly matched on front door (7).The holes in the inner door panel for the mounting clips at the door liner must not be concealed.  
    SPECIAL TOOL Fig 2
9 Pull lines (4) out from behind flap (2) on door foil (1) and install clip (3)    
10 Install speaker in left and right front door (7).   AR82.62-P-7845V
Fig 2: Identifying Roller (168 589 05 63 00)
G05028455Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1086-01A Sealing cord A 005 989 12 71 10
BR00.45-Z-1025-04A Cleaner A 005 989 19 71