Completely Replace Rear Fender - AR63.50-P-1400GY
MODEL 164.8
| Removing | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover detachable parts remaining in vehicle (area to be repaired). | Tarp (fire-resistant) | |
| 3 | Separate rear fender (1) | AR63.50-P-1400-02GY | |
| Figure | |||
| Fig 3 | |||
Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Cutting disk, dia. 50 mm, 80 m/s (max. 30, 600 rpm) Drill (electric/pneumatic) Straight grinder (electric/pneumatic) Body saw (electric/pneumatic) |
Figure | ||
| 4 | Prepare connection points on body in area of rear fender (1). | AR63.50-P-1400-06GY | |
| Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Drill (electric/pneumatic) Angle grinder (electric/pneumatic) Wet/dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare new rear fender (1) | AR63.50-P-1400-03GY | |
| Figure | |||
Hole punching pliers, 7 mm dia. Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) Body saw (electric/pneumatic) Wet/dry vacuum cleaner |
Fig 3 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective cloth safety glasses and protective mask. Remo highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| 6 | Install rear fender (1) | AR63.50-P-1400-04GY | |
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | AH00.00-N-0005-01A | |
| Clamping pliers Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Abrasive disk, dia. 50 mm, 80 m/s (max. 23, 000 rpm) Manual temporary fastener, dia. 6.4 mm - clamping range 0 to 15 mm, identification color silver PowerBird blind rivet tool Inert gas welder Spot welder Drill (electric/pneumatic) Straight grinder (electric/pneumatic) Angle grinder (electric/pneumatic) Wet/dry vacuum cleaner |
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| 7 | Clean repair areas | ||
| 8 | Prime area to be repaired using primer filler | ||
| 9 | Perform seam sealing after repair | AR97.10-P-4000GZ | |
| 10 | Paint repair areas and adjacent surfaces | ||
| 11 | Apply additional cavity preservation | AR97.20-P-1500GZ | |
| 12 | Remove tarp from vehicle | Tarp (fire-resistant) | |
| 13 | Reinstall all detachable parts removed |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |