Cavity preservation following repair work - AR97.20-P-1500GZ

MODEL 164.1/8

Front longitudinal member, crossmember on firewall and upper front longitudinal member, shown on model 164.1

Fig 1: Locating Cavity Preservation Repair Work Points On Front Longitudinal Member - Shown On Model 164.1

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Upper front longitudinal member, longitudinal member and upper firewall, shown on model 164.1

Fig 2: Locating Cavity Preservation Repair Work Points On Upper Front Longitudinal Member - Shown On Model 164.1

Courtesy of MERCEDES-BENZ USA

Fig 3: Locating Inner A-Pillar - Shown On Model 164.1

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Inner A-pillar, shown on model 164.1

Fig 4: Locating Inner Side Longitudinal Member - Shown On Model 164.1

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Inner side longitudinal member, shown on model 164.1

Fig 5: Locating Inner Side Longitudinal Member - Shown On Model 164.8

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Inner side longitudinal member, shown on model 164.8

Inner B-pillar, shown on model 164.1

Fig 6: Locating Inner B-Pillar - Shown On Model 164.1

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Front roof frame, shown on model 164.1

Fig 7: Locating Front Roof Frame - Shown On Model 164.1

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Side roof frame, shown on model 164.1

Fig 8: Locating Side Roof Frame - Shown On Model 164.1

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Side roof frame, shown on model 164.8

Fig 9: Locating Side Roof Frame - Shown On Model 164.8

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Rear roof frame, shown on model 164.1

Fig 10: Locating Rear Roof Frame - Shown On Model 164.1

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Rear roof frame, shown on model 164.8

Fig 11: Locating Rear Roof Frame - Shown On Model 164.8

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Fig 12: Locating Entire Rear Fender - Shown On Model 164.1

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Entire rear fender, shown on model 164.1

Fig 13: Locating Entire Rear Fender - Shown On Model 164.8

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Entire rear fender, shown on model 164.8

Complete rear end, shown on model 164.1

Fig 14: Locating Complete Rear End - Shown On Model 164.1

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Complete rear end, shown on model 164.8

Fig 15: Locating Complete Rear End - Shown On Model 164.8

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Fig 16: Locating Entire Underbody - Shown On Model 164.1

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Entire underbody, shown on model 164.1

Fig 17: Locating Entire Underbody - Shown On Model 164.8

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Entire underbody, shown on model 164.8

Engine hood, shown on model 164.1

Fig 18: Locating Engine Hood - Shown On Model 164.1

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Driver and rear door, shown on model 164.1

Fig 19: Locating Driver And Rear Door - Shown On Model 164.1

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Rear-end door, shown on model 164.1

Fig 20: Locating Rear-End Door - Shown On Model 164.1

Courtesy of MERCEDES-BENZ USA

	Perform cavity preservation
	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Notes on cavity preservation		AH97.20-P-0001-01B
1	Perform repair preservation in cross-hatched areas through vehicle openings (arrows).	Apply cavity preservation agent in marked areas only after completing sealing and paintwork, however, before assembly work from inside. Apply repair preservation agent twice after a drying time of 5 minutes in between. The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry. Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly. The processing temperature should not be less than 15 °C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.
	Processing instructions for cavity preservation agent		AP97.20-P-0640-01A
	Cavity protection, general		GF98.00-P-2045A
		Combination pressure spray gun (corrosion protection)
		MB cavity wax preservation, 1 l	*BR00.45-Z-1003-05A
2	Remove cavity sealant from drain holes

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05