Replace wheelhouse paneling front section - AR62.20-P-1280T
WARNING: This page is about a different car, the 2009 Mercedes-Benz E350 and 2008 Mercedes-Benz E350. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 211.0/2
Shown on model 211.0
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. |
AS00.00-Z-0017-01A | |
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of high combustible materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | AS00.00-Z-0007-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Measures for preventing damage to vehicles or components when performing arc welding work | AH00.00-N-0005-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove left front fender | AR88.10-P-1000T | |
| 2 | Remove detachable parts in area to be repaired | ||
| 3 | Cover all attached parts remaining in vehicle | Tarpaulin (fireproof) | |
| 4 | Remove upper front longitudinal member | AR62.20-P-1286T | |
| 5 | Separate wheelhouse paneling front section | AR62.20-P-1280-01T | |
Spherical milling cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot-weld loosening tool Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 RPM) Cutting disc, dia. 65 mm, 80 m/s (max. 23.500 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com *201589005100 |
|||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| 6 | Prepare wheelhouse paneling front section | AR62.20-P-1280-04T | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Zinc dust paint which can be spot welded |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 7 | Fit upper front longitudinal member | AR62.20-P-1286T | |
| 8 | Weld in wheelhouse paneling front section | AR62.20-P-1280-03T | |
| General notes on riveting | AH60.00-P-0003-01N | ||
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
|||
| 6.5 x 12.5 steel/steel blind rivet | *BR00.45-Z-1012-13A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Install upper front longitudinal member | AR62.20-P-1286T | |
| 10 | Clean weld joints and metal flanges with wire brush | Round wire brush, braided, dia. 70 mm | |
| 11 | Clean repair areas | ||
| 12 | Prime area to be repaired with priming filler | ||
| 13 | Carry out seam sealing after repairs | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 14 | Paint repair areas and adjacent surfaces | ||
| 15 | Apply additional cavity preservation | AR97.20-P-1500T | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com MB cavity wax preservation, 1 l |
*BR00.45-Z-1003-05A | ||
| 16 | Remove tarpaulin | ||
| 17 | Install left front fender | AR88.10-P-1000T | |
| 18 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 12.5 | A 004 990 16 97 |