Replace front section of longitudinal member - AR62.20-P-1260T
WARNING: This page is about a different car, the 2009 Mercedes-Benz E550 and 2008 Mercedes-Benz E550. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 211.0/2
Shown on model 211.0
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. |
AS00.00-Z-0017-01A | |
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | AH00.00-N-0005-01A | |
| General information on body repair | All models | AH60.00-N-0001-01A | |
| Notes on paintwork repairs | Model 124, 126, 129, 140, 163, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 219, 220, 230, 240, 414, 463, 639 | AH98.00-P-9408-02A | |
| General information on MB materials | Model 124, 126, 129, 140, 163, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 219, 220, 230, 240, 414, 463, 639 | AH98.00-P-9409-03A | |
| 1 | Remove complete front end assembly with front reinforcement | AR62.30-P-1570T | |
| 2 | Remove all detachable body components in area to be repaired | ||
| 3 | Cover all attached parts remaining in vehicle | Tarpaulin (fireproof) | |
| 4.1 | Remove SBC bracket (5) (engine installed) | Spherical milling cutter, dia. 12 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
AR62.20-P-1260-09T |
| 5 | Separate wheelhouse panel front section | AR62.20-P-1280T | |
| 6 | Equip straightening bench with modular members, cross members and straightening bracket set. | Celette straightening bench M8S http://gotis.aftersales.mercedes-benz.com Celette straightening bench Sevenne http://gotis.aftersales.mercedes-benz.com Set of Celette modular members 955.940 http://gotis.aftersales.mercedes-benz.com Celette additional member 955.908 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 17 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 43/1 http://gotis.aftersales.mercedes-benz.com Car-Bench universal cross member set A 296 http://gotis.aftersales.mercedes-benz.com Multi-Z straightening set system MZ 450.000 http://gotis.aftersales.mercedes-benz.com Celette straightening set 7211.300 (for Model 211) http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bracket set 82441 (for model 211) http://gotis.aftersales.mercedes-benz.com Celette 7211.309 supplementary straightening set for Celette straightening bracket set 7211.300 for model S 211 http://gotis.aftersales.mercedes-benz.com Car-Bench 82450 supplementary straightening set for Car-Bench straightening bracket set 82441 (for model S 211) http://gotis.aftersales.mercedes-benz.com Celette 7211.308 supplementary straightening set for Celette straightening bracket set 7211.300 (for model 211 4Matic) http://gotis.aftersales.mercedes-benz.com Car-Bench 82451 supplementary straightening set for Car-Bench straightening bracket set 82441 (for model 211 4Matic) http://gotis.aftersales.mercedes-benz.com |
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| 7 | Lift vehicle with two-column lift | Two-column lift http://gotis.aftersales.mercedes-benz.com | |
| 8 | Set vehicle onto straightening bench | ||
| 9 | Attach vehicle to straightening bench | ||
| 10 | Separate longitudinal member front section (2) | AR62.20-P-1260-01T | |
Vario Drill WS 91 spot-weld loosening tool Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com *201589005100 |
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| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| 11 | Prepare longitudinal member front section (2) | AR62.20-P-1260-05T | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Zinc dust paint which can be spot welded |
*BR00.45-Z-1001-07A | ||
| 12.1 | Prepare SBC bracket (5) | Hole punching pliers, dia. 7 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
AR62.20-P-1260-10T |
| Install | |||
| 13 | Install and weld in longitudinal member front section (2) | AR62.20-P-1260-07T | |
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Inert gas welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Sealant |
*BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| 14 | Weld in wheelhouse panel front section | AR62.20-P-1280T | |
| 15.1 | Install SBC bracket (5) (engine installed) | AR62.20-P-1260-11T | |
| General notes on riveting | Model 168, 169, 171, 199, 203, 209, 211, 215, 219, 230, 240, 414, 639 | AH60.00-P-0003-01N | |
| Taurus 4 blind rivet tool http://gotis.aftersales.mercedes-benz.com Inert gas welder http://gotis.aftersales.mercedes-benz.com Rivet |
*BR00.45-Z-1012-13A | ||
| 16 | Unfasten vehicle from straightening bench | ||
| 17 | Lift vehicle with two-column lift | Two-column lift http://gotis.aftersales.mercedes-benz.com | |
| 18 | Remove straightening bench. | ||
| 19 | Clean weld joints and metal flanges with wire | Round wire brush, braided, dia. 70 mm brush | |
| 20 | Clean repair areas | ||
| 21 | Prime area to be repaired with priming filler | Primer spray can with repair kit | *BR00.45-Z-1018-07A |
| 22 | Carry out seam sealing after repairs | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 23 | Paint repair areas and adjacent surfaces | ||
| 24 | Apply additional cavity preservation | AR97.20-P-1500T | |
| Model 124, 126, 129, 140, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905 Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 Cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com |
AH97.20-P-0001-01B | ||
| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| 25 | Remove tarpaulin | ||
| 26 | Install front end with front stiffeners complete | AR62.30-P-1570T | |
| 27 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1018-07A | Primer spray can with repair kit | A 000 986 32 50 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 | A 004 990 16 97 |