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Remove/install B-pillar inner section - AR63.20-P-1355V

MODEL 171 

Fig 1: Identifying B-Pillar Inner Section
G05028120Courtesy of MERCEDES-BENZ USA
REMOVING Remove    
DANGER Risk of death  caused by high voltage used for arc welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding spatter and UV-light while welding. Risk of poisoning  caused by inhaling welding vapors. Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from hazardous area. Use air extractor. -
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. -
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and undeburred vehicle parts.
Deburr replacement panels.		 -
NOTES Measures for preventing damage to vehicles or components during electro-welding All models -
NOTES General information on body repair All models -
IMPORTANT Notes on paintwork repairs Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639 -
IMPORTANT General information on MB materials Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639 -
1 Remove detachable parts in area to be repaired    
2 Cover all attached parts remaining in vehicle Tarpaulin (fireproof) *WH58.30-Z-1001-40A 
3 Equip straightening bench with modular members, cross members and straightening bracket set. IMPORTANT Observe the body plans provided.  
    Celette straightening bench M8S *WE58.40-Z-1001-01E 
    Celette straightening bench Sevenne *WE58.40-Z-1001-01E 
    Set of Celette modular members 955.940 *WE58.40-Z-1007-01E 
    Celette additional member 955.908 *WE58.40-Z-1008-01E 
    Car-Bench straightening bench BT 17 *WE58.40-Z-1003-01E 
    Car-Bench straightening bench BT 43/1 *WE58.40-Z-1003-01E 
    Car-Bench universal cross member set A 296 *WE58.40-Z-1010-01E 
    Multi-Z straightening set system MZ 450.000 *WE58.40-Z-1006-01E 
    Celette straightening bench 7171.300 (for model 171) *WE58.40-Z-1052-01A 
    Car-Bench straightening bracket set 82452 (for model 171) *WE58.40-Z-1053-01A 
4 Raise vehicle.   AR00.60-P-1000V
5 Set vehicle onto straightening bench    
6 Remove plug from vehicle jack mounts    
7 Attach vehicle to straightening bench    
8 Remove rear fender   AR63.50-P-1400V 
9 Remove side rear inner panel   AR63.20-P-1400V 
10 Remove outer B-pillar with side longitudinal member   AR63.20-P-1370V 
11 Remove rear outer wheelhouse   AR63.10-P-0665V 
12 Completely remove inner rear wheelhouse   AR63.10-P-0670V 
13 Separate B-pillar inner section (1)   AR63.20-P-1350-01V 
    SPECIAL TOOL Spot weld milling cutter Figure
    COMMERCIALLY AVAILABLE TOOLS Spherical milling cutter, dia. 12 mm *WH58.30-Z-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Vario Drill WS 91 spot-weld loosening tool *WH58.30-Z-1006-01A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disc, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS Cutting disc, dia. 65 mm, 80 m/s (max. 23, 500 rpm) *WH58.30-Z-1021-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Straight grinder (electric/pneumatic) *WE58.40-Z-1002-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint which can be spot welded *BR00.45-Z-1001-07A 
14 Prepare B-pillar inner section (1) for installation   AR63.20-P-1350-02V 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disc, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Zinc dust paint which can be spot welded *BR00.45-Z-1001-07A 
INSTALLING Install     
15 Install B-pillar inner section (1)   AR63.20-P-1350-03V 
IMPORTANT General notes on riveting Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639 AH60.00-P-0003-01N
    SPECIAL TOOL Portal frame Figure
    SPECIAL TOOL Multi-Z element MZ 260 Figure
    COMMERCIALLY AVAILABLE TOOLS Welding device Figure
    COMMERCIALLY AVAILABLE TOOLS Electrode miller *WH58.30-Z-1003-01A 
    COMMERCIALLY AVAILABLE TOOLS Clamping pliers *WH58.30-Z-1003-02A 
    COMMERCIALLY AVAILABLE TOOLS Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver *WH58.30-Z-1038-02A 
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    COMMERCIALLY AVAILABLE TOOLS Abrasive disc, dia. 115 mm, 80 m/s (max. 13, 250 rpm) *WH58.30-Z-1024-04A 
    COMMERCIALLY AVAILABLE TOOLS PowerBird blind rivet tool *WE58.40-Z-1003-14A 
    COMMERCIALLY AVAILABLE TOOLS Hand riveter *WH58.30-Z-1003-29A 
    Inert gas welder *WE58.40-Z-1001-02A 
    Spot welder *WE58.40-Z-1002-02A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
    Angular grinder (electric/pneumatic) *WE58.40-Z-1003-03A 
    Wet/dry vacuum cleaner *WE58.40-Z-1005-03A 
    Zinc dust paint which can be spot welded *BR00.45-Z-1001-07A 
    Rivet *BR00.45-Z-1001-13A 
    Primer spray can with repair kit *BR00.45-Z-1018-07A 
16 Completely install inner rear wheelhouse   AR63.10-P-0670V 
17 Install rear outer wheelhouse   AR63.10-P-0665V 
18 Install outer B-pillar with side longitudinal member   AR63.20-P-1370V 
19 Install side rear inner panel   AR63.20-P-1400V 
20 Install rear fender   AR63.50-P-1400V 
21 Unfasten vehicle from straightening bench    
22 Install plug of vehicle jack mounts    
23 Raise vehicle.   AR00.60-P-1000V
24 Remove straightening bench.    
25 Clean welds and sheet metal flange with round wire brush    
    COMMERCIALLY AVAILABLE TOOLS Round wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 
    Drill (electric/pneumatic) *WE58.40-Z-1001-03A 
26 Clean repair areas    
27 Prime area to be repaired with priming filler    
28 Carry out seam sealing after repairs IMPORTANT Supplement standard sealing with MB body sealant. AR97.10-P-4000V
    Sealant *BR00.45-Z-1003-01A 
29 Paint repair areas and adjacent surfaces    
30 Apply additional cavity preservation   AR97.20-P-1500V
NOTES Notes on cavity preservation Model 124, 126, 129, 140, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905
Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7		 AH97.20-P-0001-01B
    Cavity preservation gun Sata HRS no. 11072 *WE58.40-Z-1006-08A 
    MB cavity wax preservation 1 | *BR00.45-Z-1003-05A 
31 Remove tarpaulin IMPORTANT On all parts covered remaining in vehicle  
32 Install all removed detachable body components    
Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G05028121Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Portal Frame (129 589 03 23 00)
G05028122Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Multi-Z Elements MZ 260 (140 589 26 23 00)
G05028123Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Weld-In Device (171 589 00 23 00)
G05028124Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver
Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm)
WH58.30-Z-1003-29A Hand riveter
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1052-01A Celette straightening bracket set 7171.300 (model 171)
WE58.40-Z-1053-01A Car bench straightening bracket set 82452, (model 171)
WE58.40-Z-1001-01E Celette straightening bench
WE58.40-Z-1003-01E Car-Bench straightening bench
WE58.40-Z-1006-01E Celette Multi-Z straightening set system
WE58.40-Z-1007-01E Celette module crossmember set 955.940
WE58.40-Z-1008-01E Celette additional member 955.908
WE58.40-Z-1010-01E Car-Bench universal cross member set A 296
WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1006-08A Cavity preservation gun
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1018-07A Primer spray can with repair kit A 000 986 32 50
BR00.45-Z-1001-13A Rivet A 003 990 35 97
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