Remove/install spare wheel well - AR88.30-P-1000T
MODEL 211.0
Shown on vehicle up to 31.5.06
MODIFICATION NOTES
| 31.7.03 | "Repair products (adhesive kit)" modified | Steps 1, 15, 16, 18 |
| Remove | |||
| 1 | Prepare adhesive cartridge | AR67.10-P-1000-07P | |
| Electric cartridge gun Repair kit |
*BR00.45-Z-1049-02A | ||
| 2.1 | Remove spare tire | In vehicles with Code (669) Spare tire on steel rim or Code (679) Spare tire in structural wheel design or Code (690) Compact spare tire as emergency wheel |
|
| 3 | Remove battery (G1) | AR54.10-P-0005T | |
| 4 | Remove battery bracket (2) | ||
| 5 | Remove tool box (3) | ||
| 6.1 | Remove battery control unit (N82) | Vehicles up to 31.5.06 | AR54.21-P-0100T |
| 7 | Unclip rear prefuse box (F33) from body | Figure | |
| 8 | Expose wiring harness (4) and place together with rear prefuse box (F33) to the side | ||
| 9 | Pull battery bleeding hose (5) out of the spare wheel well (1) | ||
| 10 | Drill hole next to body flange for inserting jig saw into spare wheel well (1) | Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
|
| 11 | Saw out spare wheel recess (1) parallel to body flange | Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 12 | Lift vehicle on lifting platform. | ||
| Risk of injury caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows | Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses. |
AS67.00-Z-0001-01A | |
| 13 | Cut out remains of the spare wheel well (1) | Multicutter |
Figure |
| 14 | Lower vehicle on lifting platform | ||
| Install | |||
| 15 | Clean adhesive flange on spare wheel well (1) and prime | ||
| Repair kit | *BR00.45-Z-1049-02A | ||
| 16 | Prepare body flange for gluing in spare wheel well (1) | AR88.30-P-1000-03T | |
| Figure | |||
| Multicutter Repair kit |
*BR00.45-Z-1049-02A | ||
| 17 | Repair paint damage at body flange with primer applicator | ||
| 18 | Apply adhesive on the adhesive flange at the new spare wheel well (1) | Electric cartridge gun Repair kit |
*BR00.45-Z-1049-02A |
| 19 | Insert spare wheel well (1) into body opening. | ||
| 20 | Center spare wheel well (1) and press on by slightly knocking with plastic mallet all-round. | ||
| 21 | Install battery vent hose (5) in spare wheel well (1). | ||
| 22 | Install wiring harness (4) together with rear prefuse box (F33) | ||
| 23.1 | Install battery control unit (N82) | Vehicles up to 31.5.06 | AR54.21-P-0100T |
| 24 | Install tool box (3) | ||
| 25 | Install battery bracket (2) | ||
| 26 | Install battery (G1) | AR54.10-P-0005T | |
| 27.1 | Install spare tire | In vehicles with Code (669) Spare tire on steel rim or Code (679) Spare tire in structural wheel design or Code (690) Compact spare tire as emergency wheel |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1049-02A | Repair kit, installing window, 2-component adhesive | A 168 670 00 93 |