Install new radial sealing ring at drive pinion gear (with differential installed) - AR35.31-P-0530TA

Rear axle differential dia. 187 in MODEL 211.004 

Rear axle differential dia. 187 in MODEL 211.041/042/052/061/080/083/084/089/090/241/242/252/261/280/283/284/289/290 

Rear axle differential dia. 200 in model 211.007/008, 211.054/056 as of 1.6.06, 211.057/208, 211.254/256 as of 1.6.06, 211.257/608 

Rear axle differential dia. 215 in model 211.020/022/029, 211.070 as of 1.9.03, 211.072, 211.076 as of 1.9.03, 211.077/220/222, 211.270 as of 1.9.03, 211.272/276/277/620 

11.8.06

Filling capacity, Specifications for Operating Fluids

Model 211.077/277, 230.472/474/479

*BF35.31-P-1004-01L

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Deactivate SBC brake system using STAR DIAGNOSIS.	Only vehicles with Sensotronic Brake Control (SBC) The following steps should be run through in STAR DIAGNOSIS: Select menu item "SBC Sensotronic Brake Control"/"Deactivate 'SBC' system". Then process all the individual steps from top to bottom.
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
2	Empty rear air springs using STAR DIAGNOSIS	Only vehicles with AIRmatic (semi-active air suspension), code 489.	AR32.22-P-1500-04T
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS diagnosis system The filling process of the air springs should be observed otherwise they will be destroyed: ↓
		Fill air spring with vehicle at design level.	AR32.22-P-1500-03T
			*BA32.25-P-1008-04B
			*BA32.25-P-1009-04B
		Socket wrench bit Electronic inclinometer (CM 09606), refer to GOTIS http://gotis.aftersales.mercedes-benz.com	*211589000900
3	Lift vehicle on lifting platform.		AR00.60-P-1000T
4	Detach the rear propeller shaft (106) from the rear axle center assembly (50)	Flex disk remains on propeller shaft.
		Attach the propeller shaft.	AR41.10-P-0050-04I
			*BA41.10-P-1002-01A
5	Loosen fitted sleeves of the flexible coupling on the flange		AR41.10-P-0050-09DA
	Drift for loosening fitting sleeves in flex disks.		WF58.50-P-4110-01A
6	Remove the screws of the propeller shaft intermediate bearing (106a) and remove the rear propeller shaft (106)	Assemble propeller shaft in correct position. Only tighten the bolts of the propeller shaft intermediate bearing after attaching the flexible coupling to the rear axle center assembly (50): ↓	*BA41.40-P-1001-01A
		Connect sections of propeller shaft.	AR41.10-P-0050-05DA
	Long-life grease (NLGI grade 2)	Sheet 266.2	BB00.40-P-0266-02A
7	Measure and note total friction torque of drive pinion	Only differential, 198 mm dia.
		Connection piece	*100589025900
		Torque meter Wrench bit 41 mm hexagon 3/4 inch four-point	*001589492100
8	Unscrew hexagon collar nut (40)	Do not remove the collar protection when slackening hexagon collar nut. Installation on 198 mm dia. rear axle differential:  Replace hexagon-collar nut and tighten in stages until the total friction torque measured  previously is attained. 187 mm or 215 mm dia. rear axle differential:
			*BA35.31-P-1001-01A
		Pin wrench	*129589010700
		Socket wrench bit For better control when loosening the hexagon-collar nut press a shop-made bushing into the commercially available socket:	*211589000900
		Pressing bush for wrench socket Replace hexagon collar nut.	WF58.50-P-3531-02A
		Secure hexagon collar nut on joint flange for drive pinion.	AR35.31-P-0530-01B
	Chisel for securing collar nut on joint flange		WF58.50-P-3531-01A
9	Detach joint flange (41).	If necessary, use puller.
		Puller	*129589013300
10	Use a suitable tool to lever radial sealing ring (42) out of rear axle differential (50)	Replace radial sealing ring, coat the lip with universal hypoid gear oil and press into the rear axle center assembly using a drift. Rear axle differential, 187 mm dia:
		Drift Rear axle differential dia. 200 mm:	*140589141500
		Drift Rear axle center assembly dia. 215 mm:	*140589081500
		Drift	*211589041500
	Universal hypoid gear oils (SAE 85 W-90)	Sheet 235.7	BB00.40-P-0235-07A
11	Install in the reverse order
12	Check oil level in rear axle differential and correct if necessary	Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy.	AR35.31-P-0520-03I
			*BA35.31-P-1002-02A
			*BF35.31-P-1003-01L
			*BF35.31-P-1004-01L
			*BF35.31-P-1006-01L
		Cleaning spray, Loctite 7063 (150ml)	*BR00.45-Z-1046-04A
		Sealant, Omnifit 100H (50 g)	*BR00.45-Z-1061-01A
	Oil filler/drain screw on rear axle differential modified		BT35.31-P-0015-01A
13.1	Activate SBC brake system using STAR DIAGNOSIS	Only vehicles with Sensotronic Brake Control (SBC) The following steps should be run through in STAR DIAGNOSIS: Select "Initial startup after repair"/"Remove/install brake pads" menu item. Then process all the individual steps from top to bottom.
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
	Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work	Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system.	AS42.50-Z-0002-01A
13.2	Press the brake pedal several times until the brake pads contact the brake disks	Vehicles with Adaptive Brake (ABR) Firm resistance should be noticeable at the brake pedal.

Number	Designation		Model 211 AIRMATIC
BA32.25-P-1008-04B	Nut, rear air spring at spring control arm	Nm	150
BA32.25-P-1009-04B	Air suspension pressure line at rear axle distributor	Nm	2

Number	Designation			Model 211
BA41.10-P-1002-01A	Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.	M10	Nm	40
		M12	Nm	60

Number	Designation		Model 211
BA35.31-P-1002-02A	Oil filler screw, differential	Nm	50

Number	Designation			Model 211
BA41.40-P-1001-01A	Bolt, propeller shaft center support bearing to frame floor assembly	Self-tapping screw	Nm	25
		Bolt with washer	Nm	-
		Bolt with collar and self-centering tip	Nm	-
		Bolt with collar and without self-centering tip	Nm	-

Number	Designation		Model 211 with rear axle differential dia. 187/200/215 mm
BA35.31-P-1001-01A	Collar nut, joint flange to drive pinion	Nm	>160

Number	Designation			Model 211 except 211.077/277	Model 211.077/277, model 230.470/472/474/479
BF35.31-P-1001-01L	Filling capacity	210 mm dia. rear axle differential in rear axle differential 210E	Liters	1,6	-
		Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-
BF35.31-P-1002-01L	Filling capacity	Rear axle differential dia. 198 mm	Liters	1,1	-
		Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-
BF35.31-P-1003-01L	Filling capacity	Differential Ø 187 mm	Liters	1.0	-
		Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-
BF35.31-P-1004-01L	Filling capacity	Differential Ø 215 mm	Liters	1,2	1,2
		Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	BB00.40-P-0235-61A
BF35.31-P-1005-01L	Filling capacity	Rear axle center assembly dia. 240 mm in rear axle center assembly 240V	Liters	-	-
		Specifications for Operating Fluids	Sheet	-	-
BF35.31-P-1006-01L	Filling capacity	200 mm dia. rear axle differential in rear axle differential 200FE	Liters	1,1	-
		Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-

Number	Designation	Order number
BR00.45-Z-1061-01A	Sealant, Omnifit 100H (50 g)	A 002 989 23 71
BR00.45-Z-1046-04A	Cleaning spray, Loctite 7063 (150ml)	A 001 986 71 71 10